Can't believe I've missed this thread for so long! That's what I get for never coming into this forum.
So I've been into R/C for a while, starting with a Micro RS4, then an electric Evader (I'm cheap), then an RS4 3 Evo, and a Pro 4 recently. The Evo is my favorite by far, because I feel like electric just kind of sucks in comparison. I need the noise and the nitro smell and all that. I've had this thing for probably 5 years, and for the majority of that time I've wanted to make custom parts. This summer I'm working in a lab with access to the appropriate machines, so I took the plunge and ordered 1/8" (3.18-mm) 7075T6 aluminum sheet. The results:
Evo with new friend, Pro 4 I picked up on eBay. This is pre-teardown.
Metal!
An impressive device (waterjet)
The suspense of the cut...
Need to rinse off the garnet, but it looks good from here...
Chassis, bumper brace, steering link, and steering spacers.
Very pleased with how everything lined up...
The easiest way to guarantee perfect hole size and placement.
Done, for today at least.
Came home to some love from Tower, mainly shock and diff oil and a couple of replacement plastic pieces
All holes and slots lining up...
Crowded desk.
I'm excited to see how this thing works for me. It's quite a bit smaller than the stock Airtronics AM transmitter, uses half the batteries...
Check out the difference in size between the 2.4 GHz and AM receivers... impressive!
That's all I've got for tonight. The chassis is not quite done, and while it came out very well in my opinion it's not perfect. The front differential case (whatever it's called) slot is a couple mm from where it needs to be, so I will be working with Mr. Dremel soon to fix that. I also need to go back and countersink most of the chassis holes. I'll probably sandblast the chassis after all adjustments are made, and take it to the lasercutter to put a nice little logo on it. I'll also look into the bends on the chassis sides.
You might be wondering why I made an aluminum bumper plate and steering linkage. The answer is boredom, and desire to cut cool stuff for the hell of it. I realize that the stock pieces were just fine, but hey, these should work well too. And if the front bumper brace actually gets bent in a crash, I have the CAD file and a massive amount of 7075 sheet left.
The steering spacers I made mostly because I lost 1 of the 4 stockers, and they're close to 1/8" thick as it is. I figure any additional friction they cause from being metal will be insignificant considering the rotational speed demands of a steering linkage.
I won't be able to wrap up work on the chassis and other parts until Monday, but with some luck I should be running by the middle of next week. I've got a pretty huge amount of leftover material, and I'm considering the idea of producing parts for sale.