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Thread: DIY: Polishing Headlights

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    Shine on! Nittanys1's Avatar
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    Default DIY: Polishing Headlights

    This DIY was done on a 1998 Subaru Outback Legacy Wagon 30th anniversary edition!


    I had some extra time today after fishing so finally got around to polishing my dingy headlights on the wagon!

    there are a few different ways you can go about doing this, here is how I did it!

    I ran over to AutoZone and picked up Permatex's headlight repair kit. It came with
    - sand paper
    -1000 grit
    -1500 grit
    -2000 grit
    -2500 grit
    - plastic polish
    - soft cloth
    - gloves
    - instructions

    START: The lights looked a lot worse then the pic shows! They were yellowing and not letting a lot of light through!


    1st I started by soaking the sandpaper in water to allow it to wet sand better. Then I cleaned the headlight and wet it down.



    2nd: From there I took the first piece of sand paper (1000 grit) and proceeded to WET SAND the light in a left to right motion NOTE: DO NOT SAND IN CIRCULAR MOTIONS While at the same time making sure not to apply too much pressure and making sure to keep a good amount of water in between the light and the sand paper.



    3rd: I took the next level of sand paper (1500) and proceeded to do the same process HOWEVER I sanded in an up and down motion.
    Then to the next grit level of 2000 sand paper in the left to right direction.
    Then the 2500 grit in a up and down direction.
    Making sure to always keep the light wet and to wash the sand paper from time to time.

    After 1500 grit


    After 2000 grit



    4th: After sanding with the 2500 grit paper I then dried off the light and all the area around the car that I had gotten wet.

    After drying:



    5th: Next I applied the plastic polish in CIRCULAR motions, letting it dry, then whipping it off with the clean part of the cloth supplied in the kit. I repeated this step several times

    After 2 coats of polish



    ALL FINISHED!!!


    ONCE AGAIN THE BEFORE:


    This was a very simple project and I am extremely happy with the results!


    If your still are not sure on how to do this here is a little vid to help you out

    http://www.permatex.com/videos/video_headlight_eng.html
    Last edited by Nittanys1; 05-21-2009 at 05:03 PM.

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