My K20a2 EG build up thread - TONS of pics!

Thanks for all the props guys!! It's awesome to read the comments you guys leave :cheers:

The car should be painted in 2 weeks. Definitely the engine bay and interior. There is a good chance the exterior will be shot as well. Fingers are crossed :goodjob:

Educational post :bump:

Picture 1:

A: Coolant outlet /inlet to heater
B:
C: Clutch line
D: Tranny ground
E: Main engine harness
F: Oil Filter
G: Coolant drain bolt
H:
I:
J:
K:
L: Crank pulley
M: Vtec Solenoid
N:
O:
P:
Q: VTC oil control solenoid valve
R: Vin plate
S: Exhaust manifold heat shield
T: Header
U: Charge harness

http://i121.photobucket.com/albums/o..._5003_rs42.jpg


Close up of Picture 1:

http://i121.photobucket.com/albums/o...3B_cr_rs57.jpg

Close up of Picture 1:

http://i121.photobucket.com/albums/o...3A_cr_rs55.jpg

Picture 2:

http://i121.photobucket.com/albums/o...963_crrs42.jpg

H:
I:
J:
K:
L: Crank pulley
M: Vtec Solenoid
N:
Q: VTC oil control solenoid valve
W: Alternator
X: A/C compressor
Y:
Z:
1:
2: A/C compressor harness
3:

Another close up:

M: Vtec solenoid
N:

http://i121.photobucket.com/albums/o...09_cr_rs33.jpg

One more close up:

http://i121.photobucket.com/albums/o...11_cr_rs32.jpg

PS <> If I have something labeled wrong, feel free to let me know and I will correct it.

wont let me rep u lol

omg vtak!!!

lol jk... cant wait for more pics!

the harness goes from the engine bay through the firewall to what? do you just unplugg it from the inside under the dash?

Love the diagrams, man. :goodjob: +1

Quote:

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Originally Posted by Hybrid93Hatch

http://i121.photobucket.com/albums/o...90_cr_rs32.jpg

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I think I'm going to have to do that to one of my cars too...gangster. :goodjob:

Quote:

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Originally Posted by Hybrid93Hatch

http://i121.photobucket.com/albums/o..._5093_rs32.jpg

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Awesome, I don't think I've ever seen a pup with blue eyes. :goodjob:

do more work.. this is my entertainment.

waiting:)

im just tuning into this thread and all i can really say is wow...

Nice bro its looking good man. :goodjob:

omg man, every day must feel like christmas

that car is going to be cleaner than when it rolled of the assembly line

Man you are doing the shit that everyone else dreams about. I cannot wait to see the outcome of this project. Are you going to build the k before dropping it in or going to leave it stock?

Naw been there done that :goodjob:

Quote:

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Originally Posted by JDM-95-Hatch

Man you are doing the shit that everyone else dreams about. I cannot wait to see the outcome of this project. Are you going to build the k before dropping it in or going to leave it stock?

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nice it will be a great run. homeboy with the k20 verus him lol

Quote:

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Originally Posted by imbosile

omg man, every day must feel like christmas

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Seriously xD But how long have you been saving to do all this? Either that, or what kind of job do you have? Because I need to get into whatever business you're doing :ninja::ninja::ninja:

Dude reading all the updates you've posted since I've last read really started my day off right. :D


BTW TRDwasiq the pic in your sig is fucking hilarious!!

Thanks guys for all the props. The motor will remain stock until I boost it :boobies:

More parts arrived: :bump:

http://i121.photobucket.com/albums/o...MG_5183_cr.jpg

Nicely packed:

http://i121.photobucket.com/albums/o..._5185_rs33.jpg

Don't know much about welding, but looks good from my view :yes:

http://i121.photobucket.com/albums/o...MG_5192_cr.jpg

12" fan:

http://i121.photobucket.com/albums/o..._5189_rs33.jpg

Thanks for looking :police:

I like it man! :goodjob:

what do you do for a living? and how old are you?

Yes, ive been wondering about that too. :thinking:

Quote:

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Originally Posted by 97accordjdm

what do you do for a living? and how old are you?

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Very nice build.

I believe "J/K" are coolant lines and "I" is a crank sensor. Just trying to lend a helping hand.

G/L with the rest of the build.

WOW all this work you are doing and your painting the suspension parts and cross member. why?? you would be better off powder coating them. they would look 10x better and would last longer than paint. i mean as much time and money your putting in this whats a couple hundred more for powder coating. just my thought. cars going to look kick ass when your done forsure though. i give you props.

i hate you .. so jealous .. good work man +1

Quote:

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Originally Posted by 97accordjdm

what do you do for a living? and how old are you?

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I work at the airport and just turned 29 :cry:

Quote:

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Originally Posted by SLOWR/T

WOW all this work you are doing and your painting the suspension parts and cross member. why?? you would be better off powder coating them. they would look 10x better and would last longer than paint. i mean as much time and money your putting in this whats a couple hundred more for powder coating. just my thought. cars going to look kick ass when your done forsure though. i give you props.

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I never had the intention of removing everything and painting. I saw a build which did so and I just followed it..... Yeah, the powder coat will probably hold up better in the long run. But, there should not be much touching the suspension parts. Thanks for the props :cheers:

Session 029:

Prepping the side skirt area for undercoat spraying:

http://i121.photobucket.com/albums/o..._5140_rs32.jpg

Taped off and ready to go:

http://i121.photobucket.com/albums/o..._5142_rs32.jpg

Wrong seats arrived :cry: :gay: :no:

http://i121.photobucket.com/albums/o..._5143_rs32.jpg

Just so happened when I looked at my Helms this was the page showing:

http://i121.photobucket.com/albums/o..._5147_rs32.jpg

So....

http://i121.photobucket.com/albums/o..._5145_rs32.jpg

http://i121.photobucket.com/albums/o..._5144_rs32.jpg

http://i121.photobucket.com/albums/o..._5146_rs24.jpg

Thanks for looking :police:

Session 030:

Anyone know if the HASport mount looks to be located correctly for drilling?

http://i121.photobucket.com/albums/o..._5265_rs33.jpg

http://i121.photobucket.com/albums/o..._5266_rs33.jpg

I'm surprised no one mentioned about the hood latch clip error. I said & posted pics that the hod latch was removed by pulling back a thin sheet cover inside the top fender well. Well, that is true to remove the piece, but the piece removed that way is the windshield washer line clip that sits on top of the drivers shock tower. My mistake :thinking: :gay:

I present to you the proper way to remove the hood prop plastic clip:

http://i121.photobucket.com/albums/o...95_cr_rs43.jpg

http://i121.photobucket.com/albums/o...96_cr_rs32.jpg

http://i121.photobucket.com/albums/o...97_cr_rs32.jpg

http://i121.photobucket.com/albums/o...99_cr_rs43.jpg

I read before that the interior wiring can be a PITA reinstalling if removed from the vehicle. Well, I took a look and after a couple minutes and a little poking I decided it can't be too difficult. So, I started removing it:

http://i121.photobucket.com/albums/o..._5207_rs32.jpg

http://i121.photobucket.com/albums/o..._5213_rs32.jpg

http://i121.photobucket.com/albums/o..._5216_rs32.jpg

3 harnesses @ the steering wheel (stalks)

http://i121.photobucket.com/albums/o..._5218_rs32.jpg

Another view:

http://i121.photobucket.com/albums/o..._5221_rs32.jpg

There are quite a few of these annoying clips holding the interior dash wiring in place:

http://i121.photobucket.com/albums/o..._5223_rs32.jpg

You can see 2 more here:

http://i121.photobucket.com/albums/o..._5225_rs24.jpg

http://i121.photobucket.com/albums/o..._5228_rs32.jpg

Labeled all the bolts and clips. Should of used this method from the beginning:

http://i121.photobucket.com/albums/o..._5229_rs32.jpg

And after about 5 minutes the harness was out:

http://i121.photobucket.com/albums/o..._5257_rs32.jpg

Nothing to it, huh?

http://i121.photobucket.com/albums/o..._5259_rs32.jpg

All that $hit in the driveway is pretty much 4 sale (minus the dash harness & Accord):

http://i121.photobucket.com/albums/o..._5263_rs32.jpg

Thanks for looking and paint should be happening tomorrow night :cheers: :camera:

:police:

EVERY LAST NUT AND BOLT MUST BE REMOVED...LOL..

Quote:

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Originally Posted by Hektik

EVERY LAST NUT AND BOLT MUST BE REMOVED...LOL..

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After removing the dash wiring today......I can now say that :boobies:

:police:

theres way too many props to be given out for this type of build...hope to do this someday...

dang...awesome, bro. *takes notes on labeling method*

i love you

Quote:

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Originally Posted by 97accordjdm

i love you

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i knew accord drivers had something going on between each other...

i drive a civic.. SI.

check sig.

u are gonna not be able to find so many buts and bolts.......


just spray it already for i break into your garage and rattle can that shit 1970 funky green

Quote:

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Originally Posted by thinkskater

just spray it already for i break into your garage and rattle can that shit 1970 funky green

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LMAO! Will be painted tomorrow night or Sunday morning :goodjob:

Session 031:

First thing was to try and get the roof braces back in place with the roof. The sealer had a drying time of 2 hours so we wanted to get this out of the way.

Mixing the sealer:

http://i121.photobucket.com/albums/o..._5268_rs32.jpg

Applying the sealer:

http://i121.photobucket.com/albums/o..._5271_rs32.jpg

Held in place:

http://i121.photobucket.com/albums/o..._5270_rs32.jpg

While the sealer cured, we started on the engine bay. I started sanding down the high studs from drilling:

http://i121.photobucket.com/albums/o..._5275_rs32.jpg

Jason using the HF welder to fill a couple holes from the intake bracket:

http://i121.photobucket.com/albums/o..._5277_rs32.jpg

A date I found on the drivers side where the a/c condensor used to be:

http://i121.photobucket.com/albums/o..._5281_rs32.jpg

Putting the radiator in place:

http://i121.photobucket.com/albums/o..._5282_rs32.jpg

Then it was time to take care of the last 2 roof braces. The nozzle is only good for one session. With only one nozzle left we had to take of them together:

http://i121.photobucket.com/albums/o..._5272_rs32.jpg

Putting the sealer on the radiator brackets:

http://i121.photobucket.com/albums/o..._5286_rs32.jpg

In place:

http://i121.photobucket.com/albums/o..._5287_rs32.jpg

The original plan was just to lay a couple spot welds down and allow the sealer to do it's job. But, he put more than enough weld down to hold the the brackets alone:

http://i121.photobucket.com/albums/o..._5288_rs32.jpg

Radiator in place:

http://i121.photobucket.com/albums/o..._5291_rs32.jpg

Another view:

http://i121.photobucket.com/albums/o..._5292_rs32.jpg

The assembly Jason came up with to hold the last 2 braces :cheers:

http://i121.photobucket.com/albums/o..._5296_rs23.jpg

Laying the filler down:

http://i121.photobucket.com/albums/o..._5308_rs32.jpg

Bare:

http://i121.photobucket.com/albums/o..._5309_rs32.jpg

Filler applied:

http://i121.photobucket.com/albums/o..._5311_RS32.jpg

And we finished up the day sanding the engine bay:

http://i121.photobucket.com/albums/o..._5313_rs32.jpg

Tomorrow we will be sanding the interior, welding a couple small holes shut, and removing a couple of brackets that are not needed.

Thanks for looking :police:

woot! great progress man! keep it up!

nice! finally, some more updates! :cheers:

i cant fucking wait till this is done ...

u r the man homie..:yes:

WOW +1 for a crazy project

Nice update!

Thanks guys for the props :goodjob:

Session 032:

Jason wiped some filler:

http://i121.photobucket.com/albums/o..._5342_rs32.jpg

....and I removed some dead weight :cheers:

http://i121.photobucket.com/albums/o..._5345_rs32.jpg

More dead weight:

http://i121.photobucket.com/albums/o..._5343_rs32.jpg

Putting in work:

http://i121.photobucket.com/albums/o..._5346_rs32.jpg

Removed:

http://i121.photobucket.com/albums/o..._5348_rs32.jpg

OEM:

http://i121.photobucket.com/albums/o..._5350_rs32.jpg

Race mode :bump: :

http://i121.photobucket.com/albums/o..._5349_rs32.jpg

Jason (SneezinCD5) burned his leg on some welds he was sanding down :cry:

http://i121.photobucket.com/albums/o..._5376_rs32.jpg

"Tapping" the camber bolts. Earlier in the thread I posted about how one of the bolts would not seat entirely.

http://i121.photobucket.com/albums/o..._5378_rs32.jpg

I couldn't remember which 1 of 4 was messed up, so I tapped all 4 and now they work beautifully :yes: Probably go with automotive bolts (10.9) grade as the replacement.

http://i121.photobucket.com/albums/o..._5379_rs32.jpg

Primered shock tower:

http://i121.photobucket.com/albums/o..._5380_rs32.jpg

Removed these 2 clips at the bottom of the windshield:

http://i121.photobucket.com/albums/o..._5382_rs32.jpg

Pry it off once the screw is removed:

http://i121.photobucket.com/albums/o..._5383_rs32.jpg

Paint pictures uploaded and will be posted Sunday or Monday :camera:

Thanks for looking :police: