dang ... I guess I've gotta explain some stuff about the D again .
for 300WHP D you need:
hone the block - 100
vitara pistons - 130
Eagle rods - 300
OEM bearings - 80
ARP headstuds - 100
new OEM headgasket - 50
alum.radiator - 250
clutch - 450
custom exhaust, 2.5" or bigger, no cat - 400
-T3/T04 50 trim. The 57 one is a bit bigger. And .63 exhaust housing to support up to 30psi of boost - 500
-nice manifold - about 500
-downpipe - 150
-38mm Tial wastegate - 250 or so
-FMIC - 250
-charge pipes - 100
-BOV - 150
-OBD1 ECU and conv. harness, chipped with Crome - 200
-tunning - varies a lot. If you're good, borrow a wideband from a friend and do it yourself .. or buy a wideband - 300. If not, than pay ~500 for the dyno tune
-injectors - nice RCs are 300, cheap DSMs with resistor box are 50, precisions are 200 or so as well
-map sensor - 30
-boost gauge - 60
Total: ~4700 , including nice RC injectors and 500 for the tune
and that's close to 400WHP setup. But most likely 350WHP or so
you don't need Golden Eagle sleeves, aftermarket intake manifold, head porting, integra TB and such ... Throw in a Zex cam if you insist, it's like 250, and aftermarket springs if you with to rev up to 8K RPM
and yes, go to
www.turbod16.com to see what's going on with the D series
Miro