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batlbrandon
08-05-2009, 10:26 AM
This is a customers 03 Audi TT we just finished on Tues. Custom FMIC was fabricated to fit with as little modification as possible. It Fits behind the factory bumper beam with no cutting. The bumper cover had to have the headlight squirters removed to make room for the I/C piping. NO CUTTING. We just unbolted them and made the pipes to fit. I decided it would be best to have the inlet/outlets curve parallel to the bumper cover rather than straight with couplers visible. We also did the lower intercooler piping rather than the silicone hoses offered aftermarket. We did use the silicone upper hoses designed specifically for the TT. The intercooler and piping were all polished after completion for a great finish.
Also done on this job was a custom down pipe. We removed the factory piece and cut it below the flex section. The factory D/P is 3" before the flex and 2.5" after, it then splits into two 2" pipes that go to twin CATs. We removed everythig after the flex and made a 2.5" single pipe going to a high flow CAT. Everything bolts in the stock locations.


http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0436.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0429-1.jpg
The couplers sit behind the bumper cover here, you cant even see them!
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0427.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0426.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0425.jpg
Down Pipe removal
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0431.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0432.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0433.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0434.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0435.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0441.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0442.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0443.jpg
http://i448.photobucket.com/albums/qq208/batlground/customer%20cars/Audi%20TT/DSCN0444.jpg

Nittanys1
08-05-2009, 10:30 AM
FUN!!! More pics plz!!!

batlbrandon
08-05-2009, 10:37 AM
If you are serious there are more in the Forced Induction forum under our " Custom Intercooler and Piping" thread. If you are being sarcastic, well, it is what it is. thanks!

Nittanys1
08-05-2009, 10:40 AM
why would I be joking? I'd love to see a pic of the entire car from a little distance when done.

Drummerboy
08-05-2009, 10:41 AM
did you get rid of that nasty kink before the flex section?

Evil Goat
08-05-2009, 10:47 AM
looks good guys...nice job of hiding the couplers, it's the little things that people miss that make the installs so much better!

batlbrandon
08-05-2009, 10:50 AM
did you get rid of that nasty kink before the flex section?


It looks worse than it is because of the heat shield around the D/P. Inside the pipe is nice and smooth flow. Audi actually made a pretty nice piece and its not Cast!

D3UC3S
08-05-2009, 10:51 AM
Super clean work!

batlbrandon
08-05-2009, 11:56 AM
Thanks. The car is super clean, I really like the body kit. Simple and clean. Will post up pic of the whole car.

nsany(atl)
08-05-2009, 08:33 PM
did it throw codes with the cat? b/c Audi's normally flip out when you change the cats from the factory ones

rollininstyle2004
08-05-2009, 08:50 PM
did it throw codes with the cat? b/c Audi's normally flip out when you change the cats from the factory ones

I ran catless on a 1.8T for 3 years without any serious codes. It would pop up occasionally with the catalyst below threshold, but it usually went away after a day or so. Its a dub, if you dont have a CEL you need more mods ;)

nsany(atl)
08-05-2009, 08:52 PM
I ran catless on a 1.8T for 3 years without any serious codes. It would pop up occasionally with the catalyst below threshold, but it usually went away after a day or so. Its a dub, if you dont have a CEL you need more mods ;)

cool, I might try that with my A8L

rollininstyle2004
08-05-2009, 09:09 PM
cool, I might try that with my A8L

I picked up some cheap ($3 or so) 02 simulators on Ebay and they worked great. I know 42DraftDesigns sells a nicer one that is supposedly more effective, but the cheap ebay ones worked fine for me.

Tracy
08-06-2009, 07:42 AM
Wow. Someone knows how to mount an intercooler straight. It's a miracle!!!!!!!

/sarcasm

TTaz02
08-06-2009, 10:05 AM
...

batlbrandon
08-06-2009, 10:23 AM
Stock turbo. No CEL's. It is a pretty big core, the customer wanted to make sure it filled up the opening in the bumper cover. It also has a large "face" surface area instead of a deep thickness.

TTaz02
08-07-2009, 12:25 PM
...

Tracy
08-07-2009, 02:10 PM
looks like nice work :goodjob: i chose to go with an O.CT fmic... didn't want to get rid of the washers "aliens". i love srpaying ppl who ride my ass through atlanta to much :ninja:Ha!!!!!!!!!!!!!! I hate ass riders.

d_day87
08-07-2009, 03:49 PM
not a big fan of the front bumper but the fab work looks up to par.

how much does custom IC piping run?

mkiv_gli
08-15-2009, 01:22 AM
not a big fan of the front bumper but the fab work looks up to par.

how much does custom IC piping run?

X2