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View Full Version : making a turbo manifold



d16_turbo
10-01-2007, 09:38 PM
I got all the material i need to make a turbo manifold. Tonight i got the collector tacked up and i will be taking it in to work tomorrow to tig it. I will post pics of progress in this thread...............i used 1 1/2" schedule 40 304 stainless

http://i137.photobucket.com/albums/q206/d16_turbo/eg6099.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6100.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6101.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6102.jpg


i got the collector welded up. tomorrow i am going to weld the flange to it
http://i137.photobucket.com/albums/q206/d16_turbo/eg6104.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6105.jpg







i got the manifold all tacked i just have to take it to work tomorrow and tig it......

http://i137.photobucket.com/albums/q206/d16_turbo/eg6109.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6107.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6108.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6110.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6111.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6112.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6113.jpg


I finally finished my manifold up tonight..... tell me what yall think

http://i137.photobucket.com/albums/q206/d16_turbo/eg6127.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6128.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6129.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6130.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6131.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6132.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6133.jpg

13Bracer
10-01-2007, 09:42 PM
nice man...:goodjob:
good luck with it

Alan®
10-01-2007, 09:48 PM
did you make one a while back that the pipes just looked way to skiny cause this one looks like its gonna be hoss

Whiteboy™
10-01-2007, 09:49 PM
more pictures.

d16_turbo
10-01-2007, 09:51 PM
did you make one a while back that the pipes just looked way to skiny cause this one looks like its gonna be hoss

yea a while back i was just messing around with some old headers that i had laying around

cactusEG
10-01-2007, 09:51 PM
GL ur gonna need it... all those bends and corners are gonna be a *****..

Alan®
10-01-2007, 10:02 PM
i just hope the welds on the intake manifold hold LOL

green91
10-01-2007, 10:05 PM
What did you use to cut the pipes you used for the collector?

d16_turbo
10-01-2007, 10:07 PM
a chop saw, i started using a horizontal band saw but it broke.

santacruz77
10-01-2007, 10:27 PM
looks good man! its good to see some one actually make somthing on there own! +some for you

d16_turbo
10-01-2007, 10:29 PM
thanks bro

Tech5
10-01-2007, 10:29 PM
nice

santacruz77
10-01-2007, 10:36 PM
cant wait to see more! keep posting your progress

SRCRX
10-01-2007, 11:26 PM
Sweet DIYS!!

DC5_BAB3
10-01-2007, 11:33 PM
good luck :]

redrumracer
10-01-2007, 11:37 PM
good job post more pics and detailed if possible, i plan on doing something like this.

d16_turbo
10-01-2007, 11:48 PM
ok will do

1point8turbo
10-02-2007, 12:26 PM
you bastard...thought i was weldin up that collector! well get the others cut for me and ill finish your T3 flange....

Evil Goat
10-02-2007, 12:31 PM
kyle = central ga's weld/fab man

looks good buddy.....what all are you lacking on the car?

d16_turbo
10-02-2007, 06:03 PM
you bastard...thought i was weldin up that collector! well get the others cut for me and ill finish your T3 flange....

that is my collector......... i got the pieces cut for yours so you can weld yours

d16_turbo
10-02-2007, 06:04 PM
kyle = central ga's weld/fab man

looks good buddy.....what all are you lacking on the car?

thanks josh. i still need a water pump for the intercooler and a the tank for the intercooler thats pretty much it besides making intercooler piping and an exhaust

puregroove
10-02-2007, 07:51 PM
cant wait to see more! keep posting your progress

+1 +rep :goodjob:

JDM onlyy
10-02-2007, 08:16 PM
Can't wait to see the progress...looks great so far! :goodjob:

dELfONiK
10-02-2007, 09:31 PM
Sweet!

Postman
10-03-2007, 12:52 AM
nice **** kp

KPowerEP3
10-03-2007, 02:21 AM
NICE...building you own turbo header, Air-To-Water IC....

looks excellent.

+whatever mine are worth.

Sol-Badguy
10-03-2007, 09:04 AM
i just hope the welds on the intake manifold hold LOL
:lmfao:

Good luck with it. :goodjob:

1989_crx_si
10-03-2007, 09:05 AM
still fighting the turbo kyle? did the car run with the other manifold you made?

anyways this manifold is looking good so far.

d16_turbo
10-03-2007, 06:53 PM
still fighting the turbo kyle? did the car run with the other manifold you made?

anyways this manifold is looking good so far.

no i still havent driven it yet. i have changed my mind on the top mount and went with a forward facing turbo setup

TwoPointOhh
10-03-2007, 07:25 PM
looks like something's abrewing hea.... cant wait to see what it's capable of.

+reps!

madking411
10-03-2007, 08:12 PM
d16_turbo....you said you were going to get them welded when you went to work in the morning...?(earlier THIS morning...) Did you happen to get any more done that we can see?

d16_turbo
10-03-2007, 08:53 PM
ye ai got the collector welded. i need to get my motor back in so i can make the rest. i will get pics of the collector up tonight

1point8turbo
10-03-2007, 10:43 PM
ill have your t3 flange done tomorrow. just text me tomorrow and remind me before my first break (9:30).

d16_turbo
10-04-2007, 12:28 AM
ok

1NonlyAccord
10-04-2007, 05:15 PM
well normal mig welding hold up?and a few coats of high temp paint and wrap?

japan4racing
10-04-2007, 05:22 PM
i believe he is TIG'ing it at work

1NonlyAccord
10-04-2007, 05:25 PM
i believe he is TIG'ing it at work
ya i read that part,but i was kinda asking my own question if mig welding would withstand the heat?cuz i only have a mig welder at my house.
Not trying to thread jack..its a related topic-trying to make my own also:goodjob:

d16_turbo
10-04-2007, 06:14 PM
yea i think that if you mig weld it that it will hold.......... i had a obx manifold about a year ago that cracked and a mig welded it and it held up good

1NonlyAccord
10-04-2007, 07:46 PM
what bout welding cast to stainless? i cut my OEM header and got the header flange from it.mayb ghetto but it should not crack.lol

can u get the weld els at home depot?

AnthonyF
10-04-2007, 09:36 PM
kool as hell! reps for doin it yourself!! thats badass

d16_turbo
10-04-2007, 10:21 PM
what bout welding cast to stainless? i cut my OEM header and got the header flange from it.mayb ghetto but it should not crack.lol

can u get the weld els at home depot?

no i ordered them from a piping shop in macon. they were like $7.10 each for 1 1/2" schedule 40 304 stainless. the only thing is the place i ordered my pipe from is that the straight piece only comes on 20 foot sections so it gets a little expensive. the weld els were $100 after tax and shipping and the straight was $255.

d16_turbo
10-04-2007, 11:33 PM
i put some more pics up. they are on the first post

slow_hatch
10-04-2007, 11:35 PM
Very nioce :goodjob: I made my own, but its just a log using mild steel :rolleyes:

d16_turbo
10-05-2007, 01:13 AM
i will be making a log manifold very soon for a friend and ill post more pics

redrumracer
10-05-2007, 01:17 AM
how much pipe you have left over or have you not fig that out yet

d16_turbo
10-05-2007, 01:19 AM
i will probably have around 13' of straight left over

1NonlyAccord
10-08-2007, 06:17 PM
any updates? pics?

+1

DoriDori
10-08-2007, 07:02 PM
awesome man, good luck with the fabing

drmcivicsi
10-09-2007, 02:18 PM
any more pics ?

madking411
10-09-2007, 09:40 PM
once again, pics???

d16_turbo
10-09-2007, 10:09 PM
more pics added under first post

k20siboii
10-09-2007, 10:41 PM
lookx grest man will you will be able to test it out

d16_turbo
10-09-2007, 10:46 PM
it will be awhile till i get to test it out

Tree
10-09-2007, 10:50 PM
nice nice nice... thats going to be nice... is the turbo going to be down by the bumper?

d16_turbo
10-09-2007, 11:06 PM
is the turbo going to be down by the bumper?

what do you mean by down by the bumper

drmcivicsi
10-10-2007, 02:33 AM
thats ****ing badass let us know when u get pics of it all welded up

drmcivicsi
10-10-2007, 02:34 AM
btw are u going to tig the rest of it or mig cuz i see the mig gun on the ground or are u just taching it with a mig

d16_turbo
10-10-2007, 07:29 AM
yea im going to tig it. i just used the mig to tack it in place

SL65AMG
10-10-2007, 08:24 AM
so what did you bend the piping with? and was it at home or in a shop?

and how are you gonna reconnect the frame?

EK Hotch
10-10-2007, 08:34 AM
That looks freaking awsome man!! gl with it.

japan4racing
10-10-2007, 09:47 AM
and how are you gonna reconnect the frame?

its not getting reconnected its just the core support and with the traction bars he will be running you can get cups for the radiator to sit in

drmcivicsi
10-10-2007, 12:22 PM
yea im going to tig it. i just used the mig to tack it in place
question why not mig it ?

d16_turbo
10-10-2007, 05:59 PM
tig is stronger and it looks alot better

redrumracer
10-16-2007, 11:49 PM
updates?

d16_turbo
10-17-2007, 10:57 PM
updated pics on the first page.......... it's finally done

dELfONiK
10-17-2007, 11:02 PM
updated pics on the first page.......... it's finally done

Awesome! Great job :goodjob:

d16_turbo
10-17-2007, 11:05 PM
THANKS MAN

drmcivicsi
10-17-2007, 11:11 PM
great job man

so did u end up tiging it or mig welding?

do u hang out sometimes at the Qt on 124? i think i have seen your red civic there before

Tree
10-17-2007, 11:14 PM
nasty!!! i love it.. i want to see and hear this car now

savincent
10-17-2007, 11:15 PM
Damn mahn, mad props for that! Thats a damn good job.

d16_turbo
10-17-2007, 11:15 PM
great job man

so did u end up tiging it or mig welding?

do u hang out sometimes at the Qt on 124? i think i have seen your red civic there before

THANKS MAN, I TIG WELDED IT....... THE CLOSEST QT TO ME IS MT. ZION RD AND THATS ABOUT AN HOUR AWAY

d16_turbo
10-17-2007, 11:16 PM
nasty!!! i love it.. i want to see and hear this car now

HAHA THANKS, IT WILL BE AWHILE BEFORE IT'S UP AND RUNNING CAUSE I DECIDED TO GO AHEAD AND SEND MY BLOCK OFF TO GET SLEEVED:D

d16_turbo
10-17-2007, 11:17 PM
Damn mahn, mad props for that! Thats a damn good job.

THANKS BRO

GaGen2Teg
10-18-2007, 12:10 AM
thats tight is it ac compatiable haha just playing but thats dope oh i like the famous sticker on the valve cover or if it is a sticker atleast

imbosile
10-18-2007, 12:15 AM
i just hope the welds on the intake manifold hold LOL


LOLOL.

b16ftw
10-18-2007, 12:59 PM
wow. that's nice.

i need one still. lol.

d16_turbo
10-18-2007, 07:04 PM
wow. that's nice.

i need one still. lol.

thanks man...........let me know and i will make one

d16_turbo
10-18-2007, 10:38 PM
i will just make this my "build" thread........... today i got my catch can in


http://i137.photobucket.com/albums/q206/d16_turbo/eg6134.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6135.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6136.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6137.jpg
http://i137.photobucket.com/albums/q206/d16_turbo/eg6139.jpg