My K20a2 EG build up thread - TONS of pics!

[Fuster_Cluck]

:cheers: Welcome to my 95 Vx / K20a2 build thread :cheers:

Started: January 02, 2007
1st drive: September 15th, 2007.
Completion: When she's at 375+whp :screwy:

Major props to these 2 guys (SneezinCD5 & pipfrost) :bow:
Would of never made it to the 2007 ATL Nopi Nationals if it weren't for them :goodjob: :cheers:

pipfrost: My father who took 2weeks away from work and his life at home to help me build this hatchback in 11 days from the ground up. Yes, my dad is AWESOME!! :yourock:

SneezinCD5: Responsible for laying the midori green paint. Also, helped the few days before the Nationals. A lot of you know him, his work, and reputation behind it all :yes: :goodjob: If you don't know him (Jason) or his work....check it out > > HERE!! (http://www.tamparacing.com/forums/paint-body-detailing/407244-pics-some-work-i-have-done.html)

**Click the pics for larger view**

March 30, 2008 - Commerce, GA; ATL dragway Nopi show

Left to Right:
Fuster_Cluck - Best of Show (Honda)
1_fly_si - 2nd place (Honda)
SneezinCD5 - 1st place (Honda)
Brad - 1st place (JDM)
http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202008%20Commerce/th_Pics2sort301_rs44_cr.jpg (http://s121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202008%20Commerce/Pics2sort301_rs44_cr.jpg)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202008%20Commerce/th_Pics2sort304_rs35_cr.jpg (http://s121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202008%20Commerce/Pics2sort304_rs35_cr.jpg)


2007 Nopi Nationals ATLanta Motor Speedway

[b]Me & pops Sept. 15th, 2007 - - - - - Me & Jason Sept. 16th, 2007 - - - - - - - - - - - - - 2nd place
http://s121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202007/th_Jill688.jpg (http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202007/Jill688.jpg) :hugs: http://s121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202007/th_Jill738.jpg (http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Nopi%202007/Jill738.jpg) :hugs: http://s121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Nopi%202007/th_2ndplace_cr.jpg (http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Nopi%202007/2ndplace_cr.jpg)

**Table of contents**
(Click on the page you would like to view)
**Contents of each page coming soon**

Page 1 (138 pics) -- All reps given
Page 3 (15 pics = 153 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=3&pp=20)
Page 4 (16 pics = 169 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=4&pp=20)
Page 5 (73 pics = 242 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=5&pp=20)
Page 6 (69 pics = 311 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=6&pp=20)
Page 7 (34 pics = 345 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=7&pp=20)
Page 8 (77 pics = 422 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=8&pp=20)
Page 9 (42 pics = 464 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=9&pp=20)
Page 10 (60 pics = 524 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=10&pp=20)
Page 11 (12 pics = 536 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=11&pp=20)
Page 12 (56 pics = 592 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=12&pp=20)
Page 13 (14 pics = 606 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=13&pp=20)
Page 14 (10 pics = 616 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=14&pp=20)
Page 15 (5 pics = 621 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=15&pp=20)
Page 16 (11 pics = 632 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=16&pp=20)
Page 17 (14 pics = 646 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=17&pp=20)
Page 18 (20 pics = 666 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=18&pp=20)
Page 19 (31 pics = 697 pics) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=19&pp=20)
Page 20 (9 pics and counting.....) (http://www.importatlanta.com/forums/showthread.php?t=106349&page=20&pp=20)

Here's what I am working with:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20001/IMG_0896_cr_rs32.jpg

I took about 20 measurements of the hood to fender, fender to door, rear quarter panel to door, etc.... I want everything back the way it was before removal :P

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20001/IMG_2750_rs22.jpg

Most bolts went back in the thread on the chasis and the rest will be stored like so:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20001/IMG_2859_rs22.jpg

It was tough at times, but I did it all myself. Well, me and buddy Jack....

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20001/IMG_2837_rs25.jpg

How she sits at the end of day 1:
(Love my xenon house lights :P)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20001/IMG_2864_adj_rs25.jpg

[Fuster_Cluck]

$hit's dirty/nasty underneath =(

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2869_rs22.jpg

The car came with this security key thing. Caused me a headache one night last year so it's coming out!!

(Quick story about device) -- Went out of town last year and left the hatch in the employee parking lot at the airport. After riding the work bus back to the car from the terminal, could not find/remember what I did with the key. So, for several minutes I looked through the car in case I hid it and also emptied my luggage to not find it. So, then I had to push the car around the small parking lot and after the 4th time got it to crank by push start. PITA!!! Car is not daily driven so I should not need it. Maybe I'll put it on ebay since I can use every penny for the project.

This is the key that you take when exiting the car:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2875_rs22.jpg

Not much security when all someone has to do is re-splice the wire :crook: If I were to keep it, I would try to move the splice further back out of the way:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2876_rs25.jpg

This is inside the box for the device. The ground is NOT grounded (unless I pulled it out when bringing the box down).

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2882_rs22.jpg

Is it even wired correctly? Power / Starter is just splicing the wire??

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2878_rs22.jpg

All that crap is coming out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2889_rs22.jpg

Completion of Day 2:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2887_rs25.jpg

[Fuster_Cluck]

Here we go Session 3:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2923_rs25.jpg

Look at all those leaves. That entire system was disgusting!!

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2938_rs25.jpg

Looking better now:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2942_rs25.jpg

On to the firewall mat. It was a PITA on the drivers side up around the steering column. I got very frustrated because I had to get my hand up in small areas with a razor blade to help cut parts of the mat :cry:

Fedex cheered me back up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2948_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2963_rs25.jpg

Long a$$ extension FTW :bump:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2946_rs25.jpg

After the firewall mat was removed which BTW weighs 8 pounds, I started on the SRS system.

Couldn't "unscrew" the bolts so I drilled them out with my brand new drill:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2954_rs22.jpg

SRS unit for those who've never seen it. My first time seeing one :boobies:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2952_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2964_rs25.jpg

Next was the windshield wiper system. Don't plan to drive in the rain and Rain-X works wonders :police:

Just 4 10mm bolts holding it along with a wire harness to disconnect:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2956_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2959_rs25.jpg

Cleaner and of course weight reduction is always good :ninja:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2962_rs25.jpg

Session 3's work:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2966_rs25.jpg

How she sits after Session 3:

ECU tucked ;) Time to work on the fuse box and possibly the battery :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2968_rs25.jpg

[Fuster_Cluck]

Session 4:

Today I only had a few hours since I went over to a friends house to help move some sheets of wood to his attic from garage. I did manage to tuck the hatch wires, remove the dome light, and took a look at relocating the fuse box.

Here's what I started with today:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2979_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2991_rs25.jpg

Panel tool really helped out with a lot of the clips:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2989_rs25.jpg

Handy little mirror allowed me to easily squueze the rear of the clips with angled pliers for an easy removal:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2990_rs25.jpg

These 2 wires were just tucked in the hole :hammer: Any idea what they were for??

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2993_rs25.jpg

I ended up cutting that part of the harness since I don't need the 3rd brake light or defroster:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3004_rs25.jpg

This is what was removed when I made the cut above:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3006_rs25.jpg

There was no need to cut the driver side defroster harness, so I tucked it back out of the way:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3007_rs25.jpg

For the gas/trunk lever located inside the door sill remove the (2) 10mm bolts:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3001_rs25.jpg

With pliers just grab the wire and rotate downward toward the little gap. The wire will just come out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3003_rs22.jpg

And the completed rear interior tuck:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3008_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3015_rs25.jpg

I removed the dome light harness.

This is where the dome light wires lead to.
Disconnect and the dome light harness is good to go for reinstall:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3027_rs25.jpg

Had a little bit of time left, so I took a close look at relocating the fuse box under the dash.

My first time seeing the back side of a fuse box:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3017_rs25.jpg

How do I get that under here?? Need some pointers with this one :???:
I'm thinking first unwrap all the wiring under the battery area.

[Fuster_Cluck]

Had some change in plans for the interior paint. Looks like the weather is going to stay cool (30's-50's) until March. Not good for painting. So, talking with my bro down in Ocala he's decided he will be painting the interior, doors, engine bay, and complete exterior. He doesn't like to do dings and $Hit so in the meantime I am going to find someone who can remove EVERY ding on the car. He was already set on spraying the bay before the K20 goes in of course. Besides he is really good when it comes to painting. Throw some of his work in here:

His Accord:

http://i133.photobucket.com/albums/q75/Sneezincd5/jason331.jpg

http://i133.photobucket.com/albums/q75/Sneezincd5/nopi.jpg

http://i133.photobucket.com/albums/q75/Sneezincd5/Jill007rs.jpg

The EK I traded for the EG I have now:

http://memimage.cardomain.net/member_images/12/web/468000-468999/468209_141_full.jpg

http://memimage.cardomain.net/member_images/12/web/468000-468999/468209_151_full.jpg

Wettin' her up:

http://memimage.cardomain.net/member_images/12/web/468000-468999/468209_188_full.jpg

http://memimage.cardomain.net/member_images/12/web/468000-468999/468209_315_full.jpg

[boosted_nonv]

nice, good luck with the build

[Fuster_Cluck]

Removing the rubber that surrounds the perimeter of the door was pretty easy. Just need to pull the rubber to one side which then slips off that side of the banana clip. Then back toward the other side and the rubber slides off the banana clip. Repeat 17 or so times:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3028_rs22.jpg

Banana clip:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3043_rs22.jpg

Removing the glass:

Remove the (2) 10mm bolts

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3032_rs22.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3030_rs22.jpg

Carefully angle the forward part of the glass downward and raise the rear to remove the glass:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3033_rs22.jpg

When removing the molding that runs along the top of the door some clips may remain on the door. Just push as shown and lift off the door:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3035_rs22.jpg

Prying out that copper colored pin to remove the door handle was a PITA!!! :2up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3038_rs22.jpg

Once said and done with removing the moldings and window crank , this is what's left:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3041_rs22.jpg

Yeah, nasty a$$ glue that is a PITA to remove :thinking: So, first I try some ice cubes to hopefully make the removal easier:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3046_rs22.jpg

It worked ok, but not the results I wanted especially with the mess from the melting ice. So, then I took the door out in the 30 degree weather and worked on it there for a few:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3048_rs22.jpg

Getting better, but still a lot of glue left :(

Today was time I did the 2nd door:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3053_rs22.jpg

Didn't want to go back outside to work on the door, ice cubes suck!!! ....so I went to the local grocery store and picked up 4 lbs of dry ice:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3056_rs22.jpg

This is really a PITA. But, I just keep telling myself it's got to be done so DO IT :doh:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3065_rs22.jpg

Ended up crushing it down and feeding the door like a little baby:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3066_rs22.jpg

Here's what I ended up with at the end of the night. I'm hoping the glue that is left will harden over the next few days / week which is much easier to work with than the soft stage:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3068_rs22.jpg

And my $hithole living room :camera:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3070_rs22.jpg

[Fuster_Cluck]

The Accord was due for an oil change and tire rotation. I knocked that out and thought I'd be ready to get back in the house since it was 40 degrees out. But, the double layer of clothing had me feeling good. So, I put some new gloves on and went to work.....

From this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3097_rs22.jpg

To this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3099_rs22.jpg

From this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3080_rs22.jpg

To this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3102_rs22.jpg

Just pinch the clips and the harness came loose:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3088_rs25.jpg

What was removed today:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3101_rs22-1.jpg

[Fuster_Cluck]

Session 7:

My main goal today was to disconnect everything from the motor so I can pull it very shortly and start the cleaning, prepping, and tuck. On to the pics:

Started with this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3103_rs25.jpg

Removing the wire harnesses from the metal support brackets:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3109_rs22.jpg

I took pics of ALL the lines I disconnected so I know what is what:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3119_rs22.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3122_rs22.jpg

Coolant drained, clutch line and ground disconnected:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3124_rs22.jpg

B.A.M.F.B.B.FTW: :bump:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3126_rs22.jpg

3 bolts / 1 nut removed :gay: Most likely going to remove the entire exhaust since I am thinking about removing the motor from the bottom:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3128_rs22.jpg

Got to check out Tom's "How-To remove an axle" thread:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3136_rs22.jpg

Looking at where I want to mount the fuse box:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3137_rs22.jpg

Will water come into the car with that large opening?

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3139_rs22.jpg

Which hole should I use to run my wiring for the tuck?

A = approximately 1 1/4"

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3145_rs22.jpg

B = approximately 1 2/3"

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3147_rs22.jpg
What it looks like at the end of today:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3130_rs25.jpg

[twinj]

Nice hatch, even tho it is taken apart. Good luck even tho you might not need it. You doing everything by text book down to the washer and nuts in the Ziplock.

[Fuster_Cluck]

Drained the tranny:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3149_rs22.jpg

Spent 30+ minutes working on the 2 axle nuts that were dented in from a mad man (other nut was worst) :taun:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3154_rs22.jpg

Damn:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3157_rs22.jpg

I also read that the metal on the axle nuts is so soft that a strong impact can remove the nuts with the indention intact. So, I'll give it a try next round....

Picked these up today for $20 (going to need them; broke one above is an el cheapo):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3165_rs22.jpg

Went by Harbor Freight for a few things:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3164_rs22.jpg

[iloveboost]

Good stuff.

[Fuster_Cluck]

Here we go with Session 9:

Fooled around with these axle nuts for about an hour the other day and still they did not come off. Fired up the air compressor and after 15 seconds had the following results:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3218_rs23.jpg

Last fluid to be removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3221_rs23.jpg

Time to remove the axles. Castle nut:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3226_rs23.jpg

Cotter pin on the way out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3223_rs23.jpg

Beat on the drivers side but for about 3 minutes with a rubber mallet. Then it clicked in my head that this tool was in my tool box from years back with the old EG. (Still miss you :( )

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3224_rs23.jpg

Prying the axle out from the tranny:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3227_rs23.jpg

Time to remove the exhaust:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3228_rs23.jpg

But, first I took a break:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3230_rs23.jpg

Back to work and exhaust is out of there:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3237_rs23.jpg

Removed (2) 12mm bolts and dropped the shift linkage:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3236_rs23.jpg

Only line left to disconnect:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3240_rs23.jpg

Disconnected:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3241_rs23.jpg

Sitting on the Harbor Freight dolly :goodjob:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3242_rs24.jpg

Farewell to the D series: :2up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3247_23.jpg

Had to make a trip to Wal-Mart when I realized the Harbor Freight engine hoist did not come with chains:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3249_rs23.jpg

On one wheel :no:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3250_rs23.jpg

Bent my radiator bracket, but I straightened it out after wards. Got to remove them anyhow to relocate:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3252_rs23.jpg

Here she is with no heart:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3261_rs23.jpg

Can someone tell me what I will not need for the K20a2. Want to get the unnecessary things out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3264_rs23.jpg

How do I remove this clip? It's holding the clutch line on the firewall:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3269_rs23.jpg

This is a picture of the hood release cable. How do you remove the clips without damaging them?

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3272_rs23.jpg

Here's what they look like. I was able to remove this one because there was access to rear side. The rest are covered on the backside with sheet metal:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3283_rs23.jpg

Hood latch removal. Remove (3) 10mm bolts:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3277_rs23.jpg

Pretty straight forward to remove the cable:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3278_rs23.jpg

Horn is held on by a 12mm bolt:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3280_rs23.jpg

How she sits at the end of tonight:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3285_rs23.jpg

I am going to remove the LCA ball joints for a friend to fix the threads. I could not get either of the castle nuts to re thread on either ball joint. I won't be able to move the car tomorrow to clean her up. I'll just find something else to do instead and hopefully next week I will have the wheels on to roll her outside for a good bath!!!

[Fuster_Cluck]

Here we go with Session 10:

Since my balljoints are screwed I decided to get inside and work on the wiring. I want to start prepping for the interior paint.

Started with this:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3301_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3303_rs23.jpg

First I removed the radio antenna since my hatch has a giga mp3 player :dj:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3304_rs23.jpg

Then it was time to remove the clips that hold the fuel pump, optional rear speakers, and seat belt warning wires. Never did figure out how to properly remove them, but the panel tool got them out (some in pieces):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3308_rs23.jpg

Is it ok if I remove the seatbelt wiring? I'm actually just going to hide it when I reloom the wiring inside. I put the seat belt on without thinking so I don't need the indicator on the cluster.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3312_rs23.jpg

4 screws hold the fuel pump cover:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3305_rs23.jpg

Once removed disconnect the 2 harnesses:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3335_rs23.jpg

Using the butt end of a screwdriver push the grommet out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3336_rs23.jpg

It started raining so I put some dirty parts outside for a free wash:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3326_rs23.jpg

Washer screwed on the seat belt. Don't plan to use them again so it's all good:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3321_rs23.jpg

Onto the parking brake. Pretty straight forward to remove:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3313_rs23.jpg

I'm a picture whore :camera: so here is a close-up of the e-brake indicator wire:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3314_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3325_rs23.jpg

At each end is tape that you can slit:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3329_rs23.jpg

Then you split 'er open:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3330_rs23.jpg

Once you remove both harness covers you'll have some red clips left behind. The panel tool pulled these out without damaging them (yeah the ones I won't need) :tongue1:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3328_rs23.jpg

Got to remove the rest of the center console:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3337_rs23.jpg

Disgusting ECU holder. I'll have to clean that up if I am to reuse it:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3340_rs23.jpg

Reminder to get some more dry ice:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3348_rs23.jpg

Got to see about removing the right stalk since I won't have a wiper system:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3351_rs23.jpg

Bag of gold:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3342_rs23.jpg

The gold:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3357_rs23.jpg

About ready to sand for paint. Still got to get the glue on the floorboard up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3343_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3344_rs23.jpg

I couldn't work in the back area of the car because the rain was blowing into the garage. Shouldn't take too long to remove the rear hatch wiring:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3345_rs23.jpg

Basically that is 6 weeks of work above for me. I work a lot of hours and take LOTS of pics so I'm not getting too much done. Plus I don't even have the K20 yet, weather is too cold to paint..... so it's all good :cheers:

I have enjoyed the build so far and can't wait until I get to work on her again :bump:

[Nittanys1]

nice!!! i cant wait for more pics!!!

[never2loud]

damn man keep it up, i wish i had the time to do something like that to my integra, but not yet.

[Repost Squintz]

damn nice DIY

[WhiteAccord]

Wow more more on build.....

[Revmaynard]

That shit is nice, I really can't wait to see it done!

Which Harbor Freight did you go to? My friend that works at the Lilburn store is building a nice stock looking 02 turboed Protege. He's had the engine out building up the tranny and stuff and replacing the clutch before he throws the turbo on.Anyways...nice car, good luck.

[Crazy Asian]

Mind me asking but HOW THE HECK DO YOU GET LEAVES IN THEIR!!!!

[Brady]

wow man ultra nice job documenting that!!!

[BiH1320]

dammn man. ur doing a good ass job. keep it up bro. cant wait for more pics.

[HachiDori]

That's a tease!!1 G/l bro nice ass work!

+1

[ORGANIZATIONXIII]

thats nuts!

I'm in S'Bridge.. I'd love to check it out.. :)

[an0therh22]

it's coming along very well man.

[Da_unknown]

good job man...

[sirhatch1030]

looks good , but i was wondering why you drop the motor out of the bottom , instead of pulling from the top. but good job

[5spdfrk]

Looking good man! LMK if you need any help, I'm just around the corner.

[thepolecat]

i say sticky this mofo

[Krappy]

goood job! looks like a hell of alot of work.....props to you mean...

[JDMJAYDC2]

i dont have the balls to pull my teg apart like that +1 to you sir wanna sell the ls mesh?

[puregroove]

awesome build thread *** it's subscription-worthy...I may be selling my rear suspension setup soon...you might be interested. wlyk

[.blank cd]

Subscribed! Very nice work

[TRDwasiq]

u r the man

[03slvrstang]

very nice pics of the DIY, can't wait for more pics

[gotsol]

good luck man, keep us posted

[down_shift]

very nice write up so far. subcribes

[RUFFIAN]

+1000 for DIY and being super detail oriented.:goodjob:

[Evil Goat]

good job man, that documentation will payoff big time in the end...me and my dad did his impala the exact same way when we did his frame off...had tons of pictures on cd's and when we started putting it all back together we just setup my laptop out in the shop and used when needed

[HatchMan]

man! that is quite fantastic!
That's my dream btw....... Building a nice ass Eg from the beginning..

[B18c1Turboed]

Damm man!! Nice work and very detailed!!

I just take off and hop i know where it all goes when i put back toghter!!

Your doing a awesome job!! If u need any help or idea let me know!!

[Maniaç]

bunch of worthless pictures

[Fuster_Cluck]

Thanks guys for the feedback.

Today was 70+ degrees and not a cloud in the sky. So I spent some time in the garage :bump: I removed the GC/Koni's from the rear and installed the OEM suspension. Once the suspension was installed I rolled her outside:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3456_rs23.jpg

Time to start removing $hit so I can start prepping for paint :cheers:

Charcoal canister OUT:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3465_rs23.jpg

To bring the wire harness back into the car you'll need to remove the grommet by pushing or pulling it from the hole:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3490_rs23.jpg

Everything fit through the hole to get back into the cabin:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3493_rs23.jpg

Most likely going to remove this dead weight and rewrap the harness:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3495_rs23.jpg

Push the drivers side grommet into the cabin and reel the harness in:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3499_rs23.jpg

Back of the EGR valves:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3501_rs23.jpg

I had no intention of removing the brake lines, but after easily breaking the first line.... there was no turning back:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3508_rs23.jpg

Removing the master cylinder:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3523_rs23.jpg

I need to figure out how to remove these lines that go to the rear of the car:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3536_rs23.jpg

How she sits at the end of today:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3535_rs23.jpg

What I removed today (yes the brake lines are labled to where they go) :screwy: :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3540_rs23.jpg

I didn't get a chance to clean her up :no: Got to get the brake booster out, rest of the lines, and slave cylinder. Then I'll start prepping the bay for paint : :cheers:

[5spdfrk]

Just crazy!

[an0therh22]

wow man u are definately a very careful guy. +1 for ziplock bags

[i4_garage]

dude. i have done these type of work, and props to u for doing it .... i know its alot alot alot of work ... lol....oh btw. the brake lines that goes to the back...u have to remove them from the back then lower the wntire thing....and also when paiting ur bay....remove the cross member and subframe as well....might as well :)

[WhiteAccord]

Keep up the good work.. and keep updating...

[Krappy]

[']dude. i have done these type of work, and props to u for doing it .... i know its alot alot alot of work ... lol....oh btw. the brake lines that goes to the back...u have to remove them from the back then lower the wntire thing....and also when paiting ur bay....remove the cross member and subframe as well....might as well :)
lol yeah i can 2nd that... its alot of work... better off just taping off and coving off the lines that run to the rear if you dont want to remove then...ive helped Li a few times and you should drop the subframe when you paint it... it helps you get every last sppot....

[Fuster_Cluck]

Thanks for the info guys about removing the lines and subframe :goodjob:

No work since last post, but I did scoop some supplies that should be very helpful:

This is what I will be using to keep the metal edges from touching any wiring:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3718_rs23.jpg

It's called chicken run and comes in 12" pieces. You can see the entire piece(s) sitting on top of the heat shrink from Harbor Freight. The crank pulley tool, chicken run, and scotch pads were picked up from other places (the rest Harbor Freight).

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3720_rs25.jpg

I think I found the solution to door glue removal:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3721_rs25.jpg

Next up: Karcepts kit cutout and start prepping the interior / engine bay for paint :bump:

Thanks again for all the props and help :cheers:

[TheSnail]

Yeah, I clicked on this thread. My computer froze, I heard the fan kick on, waited for a while then "must shut down application" popped up. So Im back now, but I had to go strait to page 3 in order to tell you: Good work and keep it up!

[Fuster_Cluck]

Yeah, I clicked on this thread. My computer froze, I heard the fan kick on, waited for a while then "must shut down application" popped up. So Im back now, but I had to go strait to page 3 in order to tell you: Good work and keep it up!


Hahaha.... sorry about that :police:

Yeah, there are a ton of pics on page 1, lol. Thanks for the props even though you missed most of the work :yes:

[J0eSiXPaCK]

nice stuff keep up the good write up ..

[phongt12]

i really enjoyed the long DIY. good luck on the project, cause it takes balls and skill to do something of this magnitude. +1

[WHT_EP3]

g/l on the build man awsome work

[sleepys4]

Nice write up, keep it comming, reminds me of my freind s old eg, gsr swap, with gsr interior and dash. Kinda fun, but we forgot where everything went.

[GSRteg®]

Man good job keep up the good work! :goodjob:

[Jigoku Z]

Good luck man.. unlike you.. I just went out and bought a K'ed EG. I don't really have the time to do the swap. If you need anything for you car... I can get it 10% over cost. Since I work at a Honda dealership.

[swolejamaica]

nice nice nice

[Frög]

sick! such good work.

[flyNhawaiian]

nice build thread.. my buddy is about to start a K20 R swap into his Egg..

goodluck

[FLIPside]

Impressive, :goodjob:

[Ed]

sick... i love your car. i want one too :(

*subscribes*

[SLo_MKIII]

this is the first time ive seen meshies on a eg... pretty nice look my friend

[MulattoBoi]

that looks clean, wish my car was white.

[Fuster_Cluck]

I was hoping to have the Karcepts shifter kit cut out completed by the end of the day. That didn't happen since I ran into a couple obstacles.

Karcept's shift kit hardware:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3726_rs25.jpg

Make sure the 2 little brackets are correct:
(Note the laptop in the background / it was outside as I worked -- the instructions are about as detailed as you can get :goodjob:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3728_rs25.jpg

Template mounted and 2 holes marked for drilling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3733_rs25.jpg

Pop's gave this to me as a X-mas gift as well as a few other Harbor Freight goodies. Awesome punch:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3735_rs25.jpg

Drilling the holes:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3736_rs25.jpg

The rear mount bracket was a little wide as you can see in the pic:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3739_rs23-1.jpg

I marked what needed to be trimmed off:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3748_rs25-1.jpg

And started trimming with my Harbor Freight polisher/sander (hopefully the neighbors didn't see the camera/tripod when I was taking work in progress pics :screwy:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3752_rs25.jpg

Much better fit:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3753_rs23.jpg

Not sure if I need to trim some off the right side so the left side will sit flush. Karcepts said the gap should pull out fine once the hardware is installed and tightened down. Great service with Karcepts :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3764_rs25.jpg

Waiting on a router bit to slot the holes. Once slotted I will finish the kit with the cut out.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_3771_rs23.jpg

While waiting I have scrubbed most of the engine bay with a toothbrush. I am going to remove the subframe / steering rack for cleaning/paint + better paint job in bay! Then it's time to start prepping for paint :yes:

Thanks again guys for the support :cheers:

[puregroove]

bro...this thread is awesome...

mad:reppage:::

[BiH1320]

I love looking at this thread. Its fucking awesome and so is his work.
Cant wait for more pictures.


Best thread on IA I must say.

[osnap]

incredible work so far! keep us posted.

+1 for you!

[Crazy Asian]

Pay me Mcdonald's and Ill help clean the car with a toothbruish.

[WhiteAccord]

Should one of the admins sticky this thread... cause the work is almost to perfection....

[Ltdnismorace]

rediculously meticulous, +1 for jooo mayng

[HachiDori]

MORE!!!

[SleeperWRX]

keep up the good work

[LS2ner]

I demand more! Awesome work man. What are your intentions for the car? Hard parking or you gonna track it some?

[AgentEasy]

damn dude.. keep it up.. cant wait to see it finished..

[KillTheCrow]

Damn that's awesome. How long have you been working on it?

[TheChosenOne]

Damn that is a nice ass job! +1

I want to do a wire tuck myself, but i'm still confused what goes where???:thinking: Also, when you do the wire tuck, can you keep everything except powersteering??? I dont want to have to sacrific basic needs, cause its going to be my daily driver...

Keep it comming!:goodjob:

[kaotickaozpunk]

oh dang i was hoping to see more...cant wait to see more...

[SpoolBus]

Work DAMMITT WORK!! Great Job doing it right +1 for you and patience...I break clips and lil shit when I get frustrated...
Funny thing is right now my buddy has a 2nd gen Neon he is doing the EXACT same work too for a SRT4 twin turbo swap..(he's alittle further ahead but has help..sometimes) and the dry ice and removing windows (intact to make templates for lexan) is a bitch. TIP use to people one inside car one out with each holding onto a piece of welding wire and go back and forth the hole way around the windows to remove in one piece to make templates for the light weight lexan :goodjob:

[Fuster_Cluck]

Thanks so much for the props and all the +1's..... and I have not even got into the good stuff yet (motor) haha..... I should be getting a motor within a few weeks. Waiting on the tax return.

Is that TT SRT4 local as well?? I'd like to see it :goodjob:

On to some work from Nov 2006.....

Here is some pics when I removed the sound deadning material back in November 2006:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2345_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2344_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2346_rs25.jpg

Is it ok to remove the brown glue or is that a sealer? Should I just clean it up really well, hit it with some sand paper lightly, and paint over it?? (Pic below)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2352_rs25.jpg

Pass side removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/IMG_2355_rs25.jpg

Turned out to be like 9-11 pounds.

[Fuster_Cluck]

Ok, spent a lot of time in the garage today, snapped a lot of pics, and feel like I accomplished a good bit.

How do you remove the hood lever clip without damaging it?
I may go with hood dampners, but not 100% yet.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4003_rs25.jpg

Reminder that I need to really clean this car up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_3979_rs25.jpg

4 bolts / 1 cotter pin to remove the brake booster:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_3985_rs25.jpg


Then I remembered I should start draining the gas from the tank while it's early. So I just loosened the drain plug just enough to get a stream going:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_3991_rs25.jpg

Removing the clutch slave cylinder.
2 bolts / 1 cotter pin to remove the assembly:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_3996_rs22.jpg

Brake booster / clutch cylinder removed:
Paint is blingin' underneath :o

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4000_rs25.jpg

Undercarriage is reall nasty. Goal is to clean it up really well and apply some type of overcoat.

Dropping the gas tank:

Remove the banjo bolt and disconnect the hose:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4024_rs25.jpg

After I drained the tank I placed a jack in the center and dropped the 2 straps that secure the tank:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4025_rs25.jpg

Then I removed the 3 plastic covers that protect the fuel system / fill up neck:
(one of the 3)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4026_rs22.jpg

I loosened this bolt to disconnect the filler neck from the tank:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4034_rs25.jpg

Panels removed and filler neck exposed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4040_rs23.jpg

Further up the filler neck:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4038_rs23.jpg

Remove the (4) 10mm bolts to release the filler neck. Pull the grommet out and the neck drops down with the tank:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4037_rs25.jpg

Bottom of the tank:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4071_rs25.jpg

Really nasty, but that will change:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4072_rs25.jpg

Steering rack removal:

Remove tie rod ends:
(mine are screwed and will be replaced w/ new ones)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4080_rs23.jpg

4 bolts secure the rack to the crossmember:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4007_rs25.jpg

Here are the bolts removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4008_rs22.jpg

Remove the cotter pin and slide the bolt out and remove steering rack:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4006_rs22.jpg

Crossmember removal:

5 bolts on each side to remove:
(All 5 are shown in the pic below)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4057_rs25.jpg

Big a$$ bolts that hold the crossmember:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4060_rs25.jpg

Remove the (2) 14mm suspension bolts as well as the (2) 17mm upper control arm bolts and the crossmember is ready to be removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4023_rs25.jpg

There are quite a few 10mm bolts that hold the brake/fuel line assembly that runs to the rear of the vehicle:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4050_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_3992_rs22.jpg

Just pulled the plastic clip off the stud to release the lines:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4049_rs25.jpg

Rear brake/fuel lines removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4061_rs23.jpg

Charcoal canister exit release:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4065_rs23.jpg

Underview:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4066_rs25.jpg

Then I removed all the grommets from the bay. Must of been 12:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4014_rs25.jpg

And it's time for a good cleaning / prepping for paint in the bay:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4074_rs25.jpg

Cleaned the fenderwells a while back. I am going to put some overcoat all in there:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4083_rs25.jpg

Thanks for looking :cheers:

[Nittanys1]

I know its off topic, but do I see retros in thats accord? :D

[Fuster_Cluck]

I know its off topic, but do I see retros in thats accord? :D

Haha....

Exactly why I took the pic from that angle :boobies:

Yeah, TSX retrofitted :yes:

[Nittanys1]

NICE!!! I have the same retro on my accord!

[WhiteAccord]

TSX RETROS ARE LAME.... hey Nittanys wanna do mine?

[puregroove]

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20015/IMG_4074_rs25.jpg


I love this picture::: :goodjob:
nice work man...

[Nittanys1]

TSX RETROS ARE LAME.... hey Nittanys wanna do mine?


this is what the PM button is for :D if the price is right then sure!

[Fuster_Cluck]

Thanks for the comments again guys!!

Session 016.

Worked mostly with the rear of the vehicle. Pretty much finished removing the rear wiring, hatch glass, hatch door, tail lights, bumper, etc.....

First thing I did was removed my JDMSh!t duckbill.

To remove the hatch glass just remove the (4) 10mm nuts:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4089_rs25.jpg

Up close of one side:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4090_rs25.jpg

Then it was time to remove the tail lights:

(4) 8mm bolts per light:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4091_rs25.jpg

Underneath still clean from April 2006 detailing. Damn right:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4092_rs25.jpg

Inner tail(s) has 4 bolts as well:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4093_rs25.jpg

Did not remove the hatch gasket/seal because I was not sure exactly how it was held in place. I have learned that it's just held by glue and should pull right off without any problems:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4094_rs25.jpg

Close up of the rubber:
It's on there really well

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4095_rs25.jpg

These clips are for the panels that will never make it back to my car. They were a major PITA to remove. I never did figure out how to remove them with ease. I just squeezed and pulled with 2 sets of pliers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4097_rs25.jpg

Then I removed the hatch release:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4099_rs25.jpg

Removed the latch and release lever:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4101_rs25.jpg

I pulled and pulled on the damn tail gate harness and then realized why it would not come out. Damn license plate lights:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4125_rs25.jpg

Remove the bolts shown to remove the tail gate from the car:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4112_rs25.jpg

Disconnecting the fuel door release wire:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4140_rs25.jpg

Pop the little ring off:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4143_rs25.jpg

Took me a while to figure out how to remove the black lever. It's really simple once you know what to do. Simply go inside the hatch area to the lever, grab ahold and twist to the left and it will come right out like so:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4145_rs22.jpg

Might as well remove the door:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4179_rs25.jpg

Removing the last line:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4147_rs25.jpg

Entire rear wiring harness wrapped up and ready for install one day in the future:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4149_rs25.jpg

What the hell is the plastic cup thing for?? Hatch leakage??

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4151_rs25.jpg

My Lowes rear bumper hardware:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4152_rs25.jpg

Screw that holds the Vx drivers side wind difuser in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4154_rs25.jpg

Hatch removed, and then I removed the 2 bolts to remove the latches:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4161_rs25.jpg

Removed the 4 grommets that are around the rear bumper:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4165_rs25.jpg

Side skirt clip:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4172_rs25.jpg

Rotate to remove:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4173_rs25.jpg

I need some advice on how to remove this piece. It's the metal piece that sits in the middle of the car which allows the back seat to fold up and down. I will not ever have a back seat again, so I would like to remove this piece:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4174_rs25.jpg

spot welds?:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4175_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4176_rs25.jpg

A better view of the piece:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4177_rs25.jpg

Back to the front of the car I went. Got outside and this fool started messing with me. I walked away for a few and when I came back he was back. So, let this be a warning to all the haters..... don't be another statisitic for messing with me or my hatch :police:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4190_rs25.jpg

I can't go all out with new interior and engine bay paint and leave the crossmember as is. So I decided to go to work on it:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4180_rs25.jpg

Remove the one bolt and basically it's dismantled:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4188_RS25.jpg

Further back view of the bolt:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4189_rs25.jpg

Dismantled for cleaning:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4196_rs25.jpg

Left = Clean!
Right = Not!

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4199_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4202_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4203_rs25.jpg

Still not clean enough so I will be putting a nice coat of paint on the assembly!!

Neighbors got to love seeing this all the time, lol:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4204_rs25.jpg

Then I was like how the hell am I going to move the hatch now without anything up front. Answer:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4206_rs25.jpg

Interior ready to start prepping for paint (as soon as I remove the rubber hatch seal):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4207_rs25.jpg

I'm not messing with the wiring under the dash. Since I am not doing a color change I am leaving them as is and will just tape everything off. However, I will be removing the pedal assemblies so I can get the paint up as high as possible:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4208_rs25.jpg

Another view:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20016/IMG_4209_rs25.jpg

Thanks for looking and I hoped you enjoyed all the pics. I know a lot of the pics are useless, but I love using the camera.

[Humphrizzle]

amazing build thread.. probably the most in-depth, inspiring thread i've ever read.

[NAIZBST]

nice write up....keep us posted :goodjob: :goodjob:

[GSRteg®]

Damn thats all I can say!:D Good work by the way bumo for you!:goodjob:

[DUBSf22c]

wow.. this is better then a mag write up.. ... subscribing!

[Nittanys1]

that update was fun :D

[Ed]

this thread makes me wanna buy a car just to strip it down like he is... lol

[i4_garage]

why are u not doing a color change?...very good write up btw

[joesblk_teg]

very good write up im stoked to see it when your through, keep us posted!

[puregroove]

you freakin' rock, dude:::

[A-ran]

+1 for you man!

[HatchMan]

This thread ends all the other threads ever posted on this site. Heck, it even ends all the best threads ever in our beloved "NSFW" section.... :D :goodjob:

[GSRteg®]

Why Li white is the shit man you know! LOL:goodjob:


[']why are u not doing a color change?...very good write up btw

[Fuster_Cluck]

Thanks guys for the feedback!! Makes me want to post more :camera:

This is post 100, so I've got to make it a good one :cheers:

Here we go:

Session 019:

Figured I'd go ahead and get some practice with spot welds before trying to remove the tranny mount :P

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4212_rs25.jpg

Did I ever tell you guys how I love Harbor Freight?? ;) This pry bar pop's got me for X-mas was a life saver today:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4214_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4215_rs25.jpg

Removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4216_rs25.jpg

Practice session #2:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4218_rs23.jpg

2 spot welds. This one is cake:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4219_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4223_rs25.jpg

Then I figured it was time to work on the Karcepts shifter kit.
I put the shift plate back in place to make sure the markings to slot the holes were accurate. Then I found my stash of rotary files. This one would be perfect:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4232_rs25.jpg

Slotted:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4235_rs25.jpg

Template in place to mark cutout:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4238_rs25.jpg

Cutout marked:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4239_rs25.jpg

Here's what I'll be using:
(Got to love HF :thumbup: :thumbup:)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4242_rs25.jpg

Then after condensation coming out of my drill gun I figured it was time to install the water / oil filter on the compressor:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4244_rs25.jpg

The local auto store would not take my gasoline I drained from the gas tank so I have been burning it in a barrel which I use to burn my spam papers from snail mail. I had the bottle to close to the barrel and the damn thing caught on fire (this jug is gas and oil). I thought for sure the house was going to burn down because the oil spilled onto the ground and there was a big fire. When I came back with the water hose which I had to get out of the garage, take to the faucet, hook up, and drag across the yard, the fire was out :o God was looking after me today =)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4248_rs25.jpg

Seem like it was going to take forever with the 3" cutter:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4251_rs25.jpg

But once you get through the metal just slice it down the seam:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4253_rs23.jpg

Remember kids, safety first :P :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4255_rs25.jpg

And after about 30 minutes (fumes would get bad after a minute so I would have to get out) on the same blade:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4256_rs25.jpg

Out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4257_rs25.jpg

Next! ...and this thing was a b!tch!!

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4260_rs25.jpg

Got to get that last piece of sound deadening material. No problem, HF pry bar FTW:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4264_rs25.jpg

After drilling and drilling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4270_rs25.jpg

About a pound out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4275_rs25.jpg

2nd one I've found at the house. Not good :thumbdown: :hammer:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4276_rs25.jpg

Removed the rubber hatch seal. Just pulls right up as I was told:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4277_rs25.jpg

Glue holds the corners in:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4280_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4281_rs25.jpg

12 years of dirt:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4282_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4283_rs25.jpg

What came out of my compressor when I drained it :crook: =(

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20017/IMG_4287_rs25.jpg

Going to sand the engine bay next session :thumbup: :thumbup:

Thanks for looking =)

BTW: I picked up a $10 1/2" Black and Decker drill bit this evening for the tranny mount.

Here's some back in the day pics for you guys :screwy:

March 29, 2006

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7129_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7130_cr_rs25.jpg

It was nasty:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7133_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7148_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7150_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7147_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7252_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7255_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7257_cr_rs25.jpg

Put the water and soap to work:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7250_cr_rs25.jpg

....the outcome:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7268_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7263_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7264_cr_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Detailing/IMG_7266_cr_rs25.jpg

....and 2 of my favorite things:

Hatch & food :thumbup: :thumbup:

October 10, 2006

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/95%20Vx/IMG_1826_cr_rs30.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/95%20Vx/IMG_1821_cr_rs40.jpg

[puregroove]

I love this thread... :goodjob: to random pics of black widows...

[Ed]

this car is gonna be so kickass. +1 again if i can.

[integra2die4]

Are those screwdriver tongs on the grill. If so, those are badass. Oh...and your car is nice too...lol

[Fuster_Cluck]

Black widows at my house :cry:

Thanks for the props guys!!

Oh, and they are Craftsman bar-b-q tools :yes:

[EJ_Allmota]

damn son.. Much props to you for being so detailed @ every step you take in this great project..

[an0therh22]

simply amazing. can't wait to see it finished

[Fuster_Cluck]

Thanks guys for the props :cheers:

Anyone have any tips on how to get all the dirt grime out. I will be running the wire harness and hood cable through there. Want to have it dirt free:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4317_rs25.jpg

This is what came out after a few minutes of water pressure:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4315_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4316_rs25.jpg

:camera:

[aaronfelipe]

This thread is SICK. Man o man reps for you.

[Fuster_Cluck]

Thanks for the reps guys :goodjob:

Session 018 Detailing:

Nasty:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4290_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4291_rs25.jpg

Sittin' high:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4293_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4295_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4301_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4300_rs25.jpg

This is what $40 gets you at Wal-Mart these days:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4307_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4308_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4310_rs25.jpg

And this is what that stuff does :bump:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4309_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4302_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4306_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4303_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4313_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4319_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4318_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20018/IMG_4321_rs25.jpg

I still need to get the back area as well as some spots I missed. But, damn what a difference it has made :cheers: :camera:

[puregroove]

yup, engine degreaser works wonders::: :goodjob:

[JohnnyC.]

+1 for the most thoroughly documented build I have ever seen. Great entertainment!

[HachiDori]

Awesome again bro, ill rep if it will let me.

[5spdfrk]

Wow, didnt now they had GUNK Gel now. I'm a big fan of the GUNK foaming engine degreaser. Good job, and keep it up!

[Fr33way]

I love the detail and the pictures of the clips after they are OUT in particular to show how they need to be removed. Look forward to seeing more progress.

[osnap]

+1'd you again... very impressed.

[Fuster_Cluck]

Thanks for all the props guys!!

Went by Harbor Freight for some supplies :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/IMG_4393_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/IMG_4395_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/IMG_4394_rs25.jpg

[puregroove]

harbor freight FTW:::

[Lownismo17]

I bet the EPA loves you.. lol j/k, but i have to admit this is one of the best build up threads i have ever read. excellent job

[Ltdnismorace]

You must spread some Reputation around before giving it to Hybrid93Hatch again.

[Extra Made]

:goodjob: Amazing and thorough thread..+1 for you man

[EJ_Allmota]

damn man, you are doing the damn thing..

[Fuster_Cluck]

Session 019:

:camera: time!!

Removing the gas and brake pedal assembly.

Everything you remove to get the assembly out of the vehicle is 12mm. This is assuming you have the brake booster and clutch slave cylinder removed already.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4356_rs23.jpg

Remove the 12mm nut:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4326_rs25.jpg

Closer look at the nut:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4327_rs25.jpg

Disconect the throttle cable, but how??

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4336_rs25.jpg

Ahhhhh, just pinch the 2 clips and it pops out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4338_rs25.jpg

Cotter pin that will need to be removed once the assembly is out:
(Good luck removing it while the assembly is still mounted)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4339_rs25.jpg

Remove that 12mm bolt and the assembly is ready to come out:
(LAMFExtFTW)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4344_rs25.jpg

One of the harness you'll need to disconnect:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4345_rs25.jpg

Assembly out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4347_rs25.jpg

Time to work on the clutch assembly:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4351_rs25.jpg

Remove the bolt using your LAMFExt:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4355_rs23.jpg

2 harnesses / 12mm bolt to remove:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4329_rs23.jpg

and the assembly comes out once you disconnect the 2 harnesses:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4359_rs23.jpg

Gas pedal:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4375_rs23.jpg

Bump stop on the gas pedal. Pic so I can reinstall it close to the original setting:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4374_rs25.jpg

Throttle cable clip ($hit's nasty):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4386_rs25.jpg

Pull it outward with some pliers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4387_rs25.jpg

Pry the rubber protectors out with a flathead screwdriver:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4376_rs23.jpg

2 switches that engage and disengage the clutch?? First time seeing this stuff so I
really don't know. Plus I'm a noob to the technical side of cars :P

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4384_rs25.jpg

The assembly cleaned up, ready to be prepped for paint:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4390_rs25.jpg

Speaker wire I need to replace:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20019/IMG_4391_rs23.jpg

Thanks for the props again guys.

[spacelion]

I just read every one of your posts. Nicely done! I wish I had the extra space to do something like this...Would like to see the car in person once it's done! PROPZ! :goodjob:

ps, hood dampers would be badazz, you should do those :yes:

[R3RUN]

Has anyone ever told you that you should write instruction manuals? Bad ass project sir.

[Fuster_Cluck]

I just read every one of your posts. Nicely done! I wish I had the extra space to do something like this...Would like to see the car in person once it's done! PROPZ! :goodjob:

ps, hood dampers would be badazz, you should do those :yes:

Thanks man!! I thought about getting some hood dampers, but after seeing how the hood will open only so far, I have to pass on them. The car will be at the local meets / shows once complete. You can bet that :cheers:


Has anyone ever told you that you should write instruction manuals? Bad ass project sir.

hahaha.... you're the first to mention that, lol. Thanks for the props!!

Session 020:
(This has been one of the worst sessions)

Rear under carriage cleaning :no: :cry:

I knew the back was nasty as well, but had no idea it would be such a PITA to clean.

Got to love the wheel dollies. Moving the hatch around with nothing up front. Flipped her around in the garage to work on the a$$ end. Yeah, each time I jack the front end up now I have to lift the front end to slide the jack underneath. Yeah, I'm that strong :blah: :lmfao:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4399_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4396_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4398_rs25.jpg

See why this $hit is so nasty:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4404_rs25.jpg

I cleaned the back end for about 2 hours taking small breaks in between. This is the result:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4411_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4412_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4414_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4415_rs25.jpg

Still have some more cleaning to do as well. I'm going to pull the entire rear suspension off for cleaning and undercoat everything including the wheel wells :bump:

Got tired of cleaning the rear so I decided to switch things up a bit and clean the bay.
My brother recommended AJAX, so that is what I used:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4405_rs25.jpg

Get it on there nice and good:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4406_rs25.jpg

How do I remove this clip? It's located in the corner below the brake booster:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4408_rs25.jpg

Then I was curious about the stains in the engine bay and decided to test a spot by sanding it down after cleaning:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4416_rs25.jpg

Then I went to work with my razor blade removing the residue from the cowl opening below the windshield:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20020/IMG_4409_rs25.jpg

That's it for now. I'll be back hopefully soon with some more pics :camera:

Thanks for looking :police:

[5spdfrk]

I cleaned the back end for about 2 years taking small breaks in between.
You must be really tired of cleaning then, lol.

[Fuster_Cluck]

You must be really tired of cleaning then, lol.

LMAO, I was tired when I wrote that up too :taun:

[puregroove]

Awesome...you inspire me. :D

[joesblk_teg]

wow one day when i have the time i plan to do this with a car

[jaystar]

nice iam doin a k-series in my 2000 Si , how much did u spend in total ???

[BigTs13]

seriously, i cannot wait till this is done. its gonna be a jaw-dropper.

[ATL86]

:bow: +1 for you!

[sleepys4]

you may have said it already, but what kind of camera are you using?

[5spdfrk]

He's using a canon powershot a95

[Ltdnismorace]

hybrid, have you already picked up your Kswap engine and tranny? If so, PM me details on it, I may be looking into swapping one into a coupe here soon.

[ranj]

dude this is sick man.

[civic95]

Holy Shiat man! I could never get that deep into a project. If I can't finish it in a couple days I would be freaking out. Plus, with my luck it would get totalled as soon as I finished.

[Nismo]

Did you sell your soul to Harbor Freight? LOL. Any idea how much you have spent so far?

[Black R]

:goodjob:

saw this on h-t I think... keep it up.

[1jdmsx]

WOW, this is so detailed, major props man, i have never seen such a detailed writeup in a LONG time. GL on the swap and +1 for your hard work and dedication.

[Hektik]

+1....

[imbosile]

wow, i cannot wait to see more

i would love to try to do this some day, +1

[VTAC SONN]

awesome build

[Fuster_Cluck]

Thanks guys for the props :bump:

Session 021.

Not to much done, but took care of more cleaning. My buddy was over at the house so not much work:

Dirty front under splash and gas tank / filler neck plastic panels:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4477_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4478_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4480_rs25.jpg

No need to buy new ones:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4483_rs25.jpg

Set her up for some engine bay sanding:

(xenon lights FTW again :goodjob: )

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4488_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4493_rs25.jpg

Passenger side sanded down /drivers not:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4499_rs25.jpg

This pic is untouched, so dirty and nasty. Yet so appealing to me: :P

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4481_rs25.jpg

I need to know if am I removing gunk, oil, crap or is that OEM coating that I am removing from the gas tank below:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4501_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20021/IMG_4502_rs25.jpg

After hearing the 3m undercoating is no that great I am now leaning towards a nice coat of primer and battleship gray for the under carriage / fender wells :cheers:

I'll be back later to post the next session which will be 51 pictures :camera:

[Nittanys1]

damn what did you use to get those plastic pieces SOOO clean? they look like you just opened them from their new packaging!!!

[5spdfrk]

damn what did you use to get those plastic pieces SOOO clean? they look like you just opened them from their new packaging!!!
Yeh, no joke!

I think that is oem coating on the gas tank. Is it rubbery like? It may be to protect the gas tank and help debris bounce off better. IDK for sure though. Keep up the good work!

[Fuster_Cluck]

Thanks guys for the props! Yeah, found out the $hit I was getting ready to remove is the protectant on the tank :police:

As far as cleaning the plastic pieces. Pretty much just engine degreaser and some elbow grease :yes:

Here we go, Session 022:

Time for some drilling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4514_rs25.jpg

Eyeing the spots for the kill:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4504_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4508_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4506_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4507_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4512_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4513_rs25.jpg

Took the measurement:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4517_rs25.jpg

First kill:
(Got to figure out how to clean that up)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4518_rs23.jpg

Not bad definitely can clean that up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4520_rs25.jpg

Tranny bracket removal:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4522_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4523_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4524_rs25.jpg

First spot weld loose:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4527_rs25.jpg

Side view:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4528_rs25.jpg

Get the pry bar in there and drill some more:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4529_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4530_rs25.jpg

Getting there:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4531_rs25.jpg

Many down, one to go:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4533_rs25.jpg

Just wiggled the mount and off she came:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4534_rs25.jpg

Have to fill that in and sand the rest down and fill in:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4535_rs25.jpg

I achieved my goal. No drill holes from removing the mount:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4536_rs25.jpg

Tools used:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4537_rs25.jpg

Result:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4539_rs25.jpg

Welds from the radiator bracket:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4540_rs25.jpg

2 radiator brackets side by side:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4542_rs25.jpg

More spot welds:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4544_rs25.jpg

On to some interior stripping:

One of the most useful tools so far in my build:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4546_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4547_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4549_rs25.jpg

Left done / right not:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4551_rs25.jpg

Closer look:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4552_rs25.jpg

Decided to take some off:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4556_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4554_rs25.jpg

Not so much now:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4557_rs25.jpg

Drivers side BEFORE:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4567_rs25.jpg

Passenger side AFTER:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4568_rs25.jpg

Then I just started trying out things with the wheel, lol:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4560_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4561_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4562_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4563_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4564_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4574_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4575_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4573_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4576_rs23.jpg

I need to sand some of that done so I can remove the hood arms:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4565_rs25.jpg

It's pretty bad:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4566_rs25.jpg

wire wheel FTW to remove the glue on the door:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4569_rs25.jpg

NICE!!!! :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4571_rs23.jpg

I even removed the spare tire residue but don't have the after picture with me:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20022/IMG_4572_rs25.jpg

[Hektik]

again WOW ............. simply amazing the amount of work you are putting into this car...i would +1 you again if i could.....

[Fuster_Cluck]

again WOW ............. simply amazing the amount of work you are putting into this car...i would +1 you again if i could.....

Same here, lol. :cheers:

Session 023:

I removed the rear driver wheel and went straight to the camber bolt problem. Surprisingly it loosened up with no problem using the BAMFBB

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4580_rs25.jpg

Then I started removing the other 5 bolts that attach each rear corner to the car:

14mm toe adjustment bolt:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4581_rs25.jpg

Toe bolt on the left and 17mm mid trailer arm bolt on the right. The other 17mm bolt is on the opposite side of the trailing arm:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4583_rs25.jpg

There are a few 10mm bolts that hold the ebrake cables in place. You can see 2 of them in the pic below:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4584_rs25.jpg

Blurrry pic of the 14mm bolt you'll need to remove on the inner part of the Lower Control Arm (LCA):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4584_rs25.jpg

Don't forget to remove the brake line clip. Just grip one side with pliers and wiggle it back towards the outside of the car:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4588_rs25.jpg

This is all that holds the rear corner in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4591_rs23.jpg

Is this supposed to be crooked like that:
(I'm assuming so. But, since I did not own this car for the first 11 years of its life I have to ask)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4592_rs23.jpg

DumpeD:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4593_rs25.jpg

Looks so pitiful :cry:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4599_rs25.jpg

So, I don't forget what bolts went where:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4607_rs25.jpg

Removed the LCA, camber arm, and toe arm (I don't know their official names):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4615_rs25.jpg

Now, I have to clean this up. I want to disassemble the assembly. Is there anything I need to be aware of? I will just dive in by removing bolts if there is nothing to worry about. I plan to clean everything up, repaint the trailing arm, lca, toe arm, and camber arm. I'm even thinking about replacing the trailing arm bushing why it's all apart. May run it by Tom and see if he can do it for me since I don't have the tool.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20023/IMG_4618_rs25.jpg

Besides the glass, windshield and roof molding, and engine/dash wiring harness, steering wheel there is nothing else to remove :no:

Thanks for all the feedback :goodjob:

[twinj]

This car is going to be topnotch.

[Fuster_Cluck]

This car is going to be topnotch.

Thanks man. I'm doing everything possible to make this the best I can.

We now have all the supplies to do the prepping and painting...

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Paint%20revealed/Filler_rs50.jpg

I have pics of the paint if you guys want to see it :ninja:

[Ed]

Thanks man. I'm doing everything possible to make this the best I can.

We now have all the supplies to do the prepping and painting...

I have pics of the paint if you guys want to see it :ninja:

YES PLEASE.

[Fuster_Cluck]

YES PLEASE.

I present to you all the color I love sooooooooooooooooo much:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Paint%20revealed/Midoripaint_cr_rs40.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Paint%20revealed/Midoripaint2_cr_rs40.jpg

The interior / engine bay (possibly exterior too) will be painted before the end of May :yes: :police:

[Alan®]

shoulda kept it white imho but its your car so do what you like cause your the one thats gotta drive it man keep up the good work

[Nittanys1]

naw dont keep it white!!! you going to paint it yourself too?

[Fuster_Cluck]

naw dont keep it white!!! you going to paint it yourself too?

My brother will be spraying the car :yes:

[SNOOPy00]

prob the most detailed build in the history of hondas.....+1...and excellent color choice.....i pretty much gaurandamtee I will see this hatch in a magazine...

[WhiteAccord]

It may look pitiful but it looks pitifully good...

[puregroove]

DANG!!! Midori green EG! w00t w00t! nice!

[NAG2I]

midori green FTW.
and of course great thread :goodjob: !!

[swolejamaica]

nice

[Hektik]

ITS LIKE NO MATTER WHAT YOU ALWAYS AMAZE ME.. THE MIDORI GREEN IS GOING TO LOOK INCREDIBLE.... KEEP US UPDATED CAUSE IM FOLLOWING THIS THREAD LIKE ITS A RELIGION..LOL..

[Ed]

i wanna see more! this thread is like cocaine, its addicting.

[WhiteAccord]

i wanna see more! this thread is like cocaine, its addicting.

Addicting it is... but not like cocaine....:thinking:

[Zetrouer]

Very Nice! +1

[imbosile]

this car will be incredible

[Fuster_Cluck]

Thanks for all the props guys. Just gave out +1's to you all where it would let me.

Internet has been acting up the last few days. Put a little work in the past couple days. Here we go Session 024:

Past due to clean the rear end:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4793_rs25.jpg

Engine degreaser, tooth brush, and elbow grease FTW:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4794_rs25.jpg

Ah, up close there is still some residue :2up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4797_rs25.jpg

So, I went to AutoZone and Wal-Mart for some paint.

For the suspension & crossmember:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4798_rs25.jpg

For the under carriage, gas tank, and fender wells:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4800_rs25.jpg

First thing was the gas tank. When I cleaned the tank I also removed a lot of the OEM undercoating :doh:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4805_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4806_rs25.jpg

So I used one of the 3m rubberized coating cans (It's not recommended, but since I already had it on hand figure I'd try one out). And it just so happens 3m sent me a response about the dry weight of the undercoating:



Definitely not as thick as the OEM gunk:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4807_rs25.jpg

Some close ups (3 light coats):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4808_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4809_rs25.jpg

Let it dry for about 2 hours then decided it was time to lay some paint down. Free paint stand FTW :bump:

1st coat:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4810_rs25.jpg

3rd coat:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4814_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4817_rs25.jpg

Some close ups:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4815_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4816_rs25.jpg

[Fuster_Cluck]

More elbow grease applied:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4818_rs25.jpg

Hit the crossmember with Ajax and red 3m scuff pad:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4820_rs25.jpg

Scrub it good:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4823_rs25.jpg

Hose them off and let air dry:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4824_rs25.jpg

Ready for paint:
(I was going to tape the bushings off, but to hell with it :boobies: )

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4828_rs25.jpg

Looking much better:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4830_rs25.jpg

Close up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4831_rs25.jpg

Left unpainted / Right painted:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4833_rs25.jpg

Bling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4834_rs25.jpg

No bling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4835_rs25.jpg

Where they will sit for the next few days. Then I will be painting the back side:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4836_rs25.jpg

Should look nice under the car :ninja: :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20024/IMG_4837_rs25.jpg

That's all for now. Hope to paint the crossmember within a couple days :yes: Still need to pull the RTA apart and clean them up for paint and new bushings.

Thanks for looking :goodjob:

[d16_turbo]

that looks good everything looks brand new, and i thought i was the only one that used my trash can to paint on but i guess not

[FLIPside]

bravo, more pics

[Da_unknown]

keep up da pimping work

[ranj]

^ wat he said

[Fuster_Cluck]

Thanks for the props guys. Got to love the free paint stand :cheers:

Session 025:

I haven't done to much lately. I guess it seems that way because the disassembling of the car is complete. I have been cleaning and painting miscallenous parts. I hope to have most of the parts painted this week. Started ordering parts for the swap and I will post pics as they arrive. I also may have found a swap now. I'll also keep you guys posted with that.

I was pretty happy with the way the engine enamel paint laid down on the front LCA assembly so I moved on to the crossmember.

Nasty:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4839_rs25.jpg

Hit the 2 ends with the Rustoleum silver:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4842_rs25.jpg

I let it sit in the house for a few days. Can recommended 48 hours:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4844_rs25.jpg

Back outside it went:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4867rs25.jpg


Drippin' off the frame :bump:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4870_rs25.jpg

2 coats applied:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4871_rs25.jpg

Then it was back to engine degreaser, simple green, tooth brush, and elbow grease:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4876_rs25.jpg

Last time we'll ever see a dirty fuel filter holder :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4879_rs25.jpg

Stage 1 of the prepping process for the heat shield:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4880_rs25.jpg

Moved on to the gas tank filler neck:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4881_rs23.jpg

Yep, it's dirty:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4883_rs25.jpg

Cleaned the other rear trailing arm assembly:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4887_rs25.jpg

Here's the yellow you can see through where I painted the gas tank. I'm going to find some new paint for the undercarriage and return the unused Rust-oleum to Wal-Mart:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4886_rs25.jpg

How do I remove the metal bracket from the fuse box:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4888_rs25.jpg

Birds eye view:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20025/IMG_4890_rs25.jpg

Thanks for looking :police:

[puregroove]

good work, bro:: really

[aaronfelipe]

Amazing.

[NAIZBST]

damn it is looking good

[DieselNuts]

Dude....Seriously, you are the fucking man. I would expect this thorough of a job from a shop, but never from an individual in his garage. Mad props and mad respect for not only the build, but the detailed write up also. I cant wait to see what the final product looks like because I know it will be incredible!

[ranj]

this is awsome,
one question though, when are you gonna be finished with the woman work and get to the engine!! lol.


keep us posted

[Ltdnismorace]

work this meticulous belongs in magazines, props my friend

[Whiteboy™]

I am amazed. +1 rep for you my friend

[JITB]

the crazy thing is taht the car looked nice to me before u started...lol cant wait for updates.

[Fuster_Cluck]

Thanks for all the props guys :cheers:

The real work starts soon, lol. Should be painting the under carriage by next week.

Motor should be in my hands tomorrow :bigdance:

Some a$$-end bling that just came in:

Packaged very nice:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Function%207%20LCAs/IMG_4899_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Function%207%20LCAs/IMG_4901_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Function%207%20LCAs/IMG_4905_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Function%207%20LCAs/IMG_4911_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Function%207%20LCAs/IMG_4915_cr_rs48.jpg

More parts have been ordered :bump:

Thanks for looking :police:

[puregroove]

always wanted a set of function7 LCAs.. nice :yes:

[ranj]

YAY! lol engine time coming hehe.

[Fuster_Cluck]

Thanks again guys for the props :cheers:

Great weather, cheap rental, smooth transaction. Couldn't of asked for more.....

....well, I was reminded of one of the reasons I do not like Atlanta:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4921_cr_rs40.jpg

Some entertainment :umno:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4919_cr_rs40.jpg

Met up with my buddy in Cleveland, TN. I watched him work on a Lexus SUV then we grabbed some lunch at Zaxby's. He started the business about 6mths ago:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4936_cr_rs32.jpg

At the salvage yard.

LS:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4922_cr_rs32.jpg

127k and clean:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4924_cr_rs35.jpg

The rental and the beast:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4934_cr_rs35.jpg

The Tundra is an awesome truck. Rides like a dream, no squeaks or rattles, and good power. The instrument panel and controls are nicely placed and very appealing at night. When I got back in my 2006 Accord LX I felt like I was getting back in the hatch from the Accord (when the hatch was running last year). The steering, power, and comfort is 10X better in the Tundra. If the gas mileage was not so bad I would have to consider this vehicle.

Enough of this before I end up selling the Accord.

The donor:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4929_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4928_cr_rs33.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4979_cr_rs45.jpg

I really like this shift knob. If I decide to go with it, I will purchase a new one from Acura:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4982_cr_rs36.jpg

Heading back:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4940_cr_rs32.jpg

Tennessee is really a beautiful place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4948_cr_rs40.jpg

More entertainment for the ride home:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4956_cr_rs60.jpg

Here we go again (1615 hours):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4957_cr_rs32.jpg

Saw this teg as I made my way down I-75:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/05-15-2007%20Motor%20purchased/IMG_4960_cr_rs35.jpg

Thanks for looking :police:

[puregroove]

nice, man...good entertainment, too. That muffler kills that teg...great stock color, though.

[SLow_POke]

for the drive to TN YOU MUST HAVE GOTTEN A GOOD PRICE. ON THE MOTOR


UP.

[silversol]

I pmed you i see something at your buddys salvage yard i might want!

[ranj]

any updates coming?

[Fuster_Cluck]

I paid $3,5000 for the complete swap.


any updates coming?

Funny you say that :goodjob:

So, I didn't post Session 026 because I didn't really do much. Just went over the undercarriage again for a final cleaning with the toothbrush and elbow grease:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5025_rs32.jpg

Putting the car up on the highest jack setting:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5024_rs32.jpg

EG and a K series...... it's a beautiful thing :yes:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5031_rs32.jpg

Look at what I found:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5028_rs32.jpg

So, that's how you remove the plastic hood latch holder:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5029_rs32.jpg

More parts arrived.

Karcepts radiator relocater kit. As expected, awesome looking product :bannana:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5033_rs32.jpg

HASport radiator hose adapter for fan and temp switch:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5036_rs32.jpg

G Force 5 point harnesses:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5039_rs25.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5040_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5044_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5047_rs32.jpg

Cam Lock FTW:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20026/IMG_5045_rs32.jpg

Session 027 coming right up.........

Thanks for looking :police:

[WhiteAccord]

K20..... Can't say anymore...

[Fuster_Cluck]

K20..... Can't say anymore...

Session 027:

More parts coming in :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5063_rs32.jpg

Supposed to be good stuff:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5068_cr.jpg

Final prep before laying the paint:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5069_rs25.jpg

The only wettin' up I'll be doing :cry:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5071_rs32.jpg

Wiping her down:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5074_rs32.jpg

Box fan FTW:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5078_rs32.jpg

Ready to be taped off:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5080_rs32.jpg


Tape:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5079_rs32.jpg

This pic is freaking me out. TSX, EG, and no K20a2. hmmm........ k24 turbo in a 95 Vx :burnout:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5084_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5085_rs32.jpg

Bolts I've collected over the years:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5082_rs32.jpg

Used some of them to protect the threads from paint:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5086_rs32.jpg

Removing the grommet:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5081_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5089_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5088_rs32.jpg

I'm feeling that:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5090_cr_rs32.jpg

Buddy came down with his new pup:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5093_rs32.jpg

Time to get the drivers side:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5099_rs32.jpg

The garage:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5100_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5106_cr.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5108_cr_rs32.jpg

Soaking some of the parts in simple green:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5109_rs32.jpg

Thanks for looking :police:

[Fuster_Cluck]

Session 028:

Taping the rear:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5114_rs32.jpg

The result:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5135_cr.jpg

Went to get my tag for the cars and had this waiting on me when I got back:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5123_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5124_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5128_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20028/IMG_5129_rs32.jpg

Thanks for looking :police:

[Hektik]

good shit... cant never have to many tires huh.lol.

[FLIPside]

i will always say that i would prefer to work on a lift and use air tools...
after seeing all this what am i bitchin about, i am simply speechless.
mad props, keep up all the good work, and all the pictures.

[greasemunkey]

does someone have 2 sets of rims? very nice thread BTW

[ranj]

sweet man! as usual, looks great!

[cactusEG]

all i can say is damn son.. i dont know were u got all the money to do this but i bet i coast an arm and a leg.. and u know every lil detail about that car to the last bolt,, MAD FUCKing PROPS.. +1

[Ltdnismorace]

updates, I'm waiting damn it :D

[Fuster_Cluck]

Thanks for all the props guys!! It's awesome to read the comments you guys leave :cheers:

The car should be painted in 2 weeks. Definitely the engine bay and interior. There is a good chance the exterior will be shot as well. Fingers are crossed :goodjob:

Educational post :bump:

Picture 1:

A: Coolant outlet /inlet to heater
B:
C: Clutch line
D: Tranny ground
E: Main engine harness
F: Oil Filter
G: Coolant drain bolt
H:
I:
J:
K:
L: Crank pulley
M: Vtec Solenoid
N:
O:
P:
Q: VTC oil control solenoid valve
R: Vin plate
S: Exhaust manifold heat shield
T: Header
U: Charge harness

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_5003_rs42.jpg


Close up of Picture 1:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_5003B_cr_rs57.jpg

Close up of Picture 1:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_5003A_cr_rs55.jpg

Picture 2:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_4963_crrs42.jpg

H:
I:
J:
K:
L: Crank pulley
M: Vtec Solenoid
N:
Q: VTC oil control solenoid valve
W: Alternator
X: A/C compressor
Y:
Z:
1:
2: A/C compressor harness
3:

Another close up:

M: Vtec solenoid
N:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_5009_cr_rs33.jpg

One more close up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/k20a2%20Layout/IMG_5011_cr_rs32.jpg

PS <> If I have something labeled wrong, feel free to let me know and I will correct it.

[ranj]

wont let me rep u lol

[Ed]

omg vtak!!!

lol jk... cant wait for more pics!

[Nang]

the harness goes from the engine bay through the firewall to what? do you just unplugg it from the inside under the dash?

[puregroove]

Love the diagrams, man. :goodjob: +1

[puregroove]

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5090_cr_rs32.jpg

I think I'm going to have to do that to one of my cars too...gangster. :goodjob:



http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20027/IMG_5093_rs32.jpg

Awesome, I don't think I've ever seen a pup with blue eyes. :goodjob:

[Humphrizzle]

do more work.. this is my entertainment.

[TRDwasiq]

waiting:)

[Benefit]

im just tuning into this thread and all i can really say is wow...

[GSRteg®]

Nice bro its looking good man. :goodjob:

[imbosile]

omg man, every day must feel like christmas

that car is going to be cleaner than when it rolled of the assembly line

[JDM-95-Hatch]

Man you are doing the shit that everyone else dreams about. I cannot wait to see the outcome of this project. Are you going to build the k before dropping it in or going to leave it stock?

[GSRteg®]

Naw been there done that :goodjob:




Man you are doing the shit that everyone else dreams about. I cannot wait to see the outcome of this project. Are you going to build the k before dropping it in or going to leave it stock?

[xext12mvx]

nice it will be a great run. homeboy with the k20 verus him lol

[spacelion]

omg man, every day must feel like christmas

Seriously xD But how long have you been saving to do all this? Either that, or what kind of job do you have? Because I need to get into whatever business you're doing :ninja::ninja::ninja:

Dude reading all the updates you've posted since I've last read really started my day off right. :D


BTW TRDwasiq the pic in your sig is fucking hilarious!!

[Fuster_Cluck]

Thanks guys for all the props. The motor will remain stock until I boost it :boobies:

More parts arrived: :bump:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/06-04-2007%20Radiator/IMG_5183_cr.jpg

Nicely packed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/06-04-2007%20Radiator/IMG_5185_rs33.jpg

Don't know much about welding, but looks good from my view :yes:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/06-04-2007%20Radiator/IMG_5192_cr.jpg

12" fan:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/06-04-2007%20Radiator/IMG_5189_rs33.jpg

Thanks for looking :police:

[Dyno]

I like it man! :goodjob:

[Humphrizzle]

what do you do for a living? and how old are you?

[GSRteg®]

Yes, ive been wondering about that too. :thinking:


what do you do for a living? and how old are you?

[bafbrian]

Very nice build.

I believe "J/K" are coolant lines and "I" is a crank sensor. Just trying to lend a helping hand.

G/L with the rest of the build.

[SLOWR/T]

WOW all this work you are doing and your painting the suspension parts and cross member. why?? you would be better off powder coating them. they would look 10x better and would last longer than paint. i mean as much time and money your putting in this whats a couple hundred more for powder coating. just my thought. cars going to look kick ass when your done forsure though. i give you props.

[DC2NR]

i hate you .. so jealous .. good work man +1

[Fuster_Cluck]

what do you do for a living? and how old are you?

I work at the airport and just turned 29 :cry:


WOW all this work you are doing and your painting the suspension parts and cross member. why?? you would be better off powder coating them. they would look 10x better and would last longer than paint. i mean as much time and money your putting in this whats a couple hundred more for powder coating. just my thought. cars going to look kick ass when your done forsure though. i give you props.

I never had the intention of removing everything and painting. I saw a build which did so and I just followed it..... Yeah, the powder coat will probably hold up better in the long run. But, there should not be much touching the suspension parts. Thanks for the props :cheers:

Session 029:

Prepping the side skirt area for undercoat spraying:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5140_rs32.jpg

Taped off and ready to go:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5142_rs32.jpg

Wrong seats arrived :cry: :gay: :no:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5143_rs32.jpg

Just so happened when I looked at my Helms this was the page showing:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5147_rs32.jpg

So....

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5145_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5144_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20029/IMG_5146_rs24.jpg

Thanks for looking :police:

[Fuster_Cluck]

Session 030:

Anyone know if the HASport mount looks to be located correctly for drilling?

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5265_rs33.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5266_rs33.jpg

I'm surprised no one mentioned about the hood latch clip error. I said & posted pics that the hod latch was removed by pulling back a thin sheet cover inside the top fender well. Well, that is true to remove the piece, but the piece removed that way is the windshield washer line clip that sits on top of the drivers shock tower. My mistake :thinking: :gay:

I present to you the proper way to remove the hood prop plastic clip:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5195_cr_rs43.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5196_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5197_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5199_cr_rs43.jpg

I read before that the interior wiring can be a PITA reinstalling if removed from the vehicle. Well, I took a look and after a couple minutes and a little poking I decided it can't be too difficult. So, I started removing it:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5207_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5213_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5216_rs32.jpg

3 harnesses @ the steering wheel (stalks)

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5218_rs32.jpg

Another view:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5221_rs32.jpg

There are quite a few of these annoying clips holding the interior dash wiring in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5223_rs32.jpg

You can see 2 more here:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5225_rs24.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5228_rs32.jpg

Labeled all the bolts and clips. Should of used this method from the beginning:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5229_rs32.jpg

And after about 5 minutes the harness was out:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5257_rs32.jpg

Nothing to it, huh?

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5259_rs32.jpg

All that $hit in the driveway is pretty much 4 sale (minus the dash harness & Accord):

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20030/IMG_5263_rs32.jpg

Thanks for looking and paint should be happening tomorrow night :cheers: :camera:

:police:

[Hektik]

EVERY LAST NUT AND BOLT MUST BE REMOVED...LOL..

[Fuster_Cluck]

EVERY LAST NUT AND BOLT MUST BE REMOVED...LOL..

After removing the dash wiring today......I can now say that :boobies:

:police:

[Benefit]

theres way too many props to be given out for this type of build...hope to do this someday...

[puregroove]

dang...awesome, bro. *takes notes on labeling method*

[Humphrizzle]

i love you

[Krappy]

i love you
i knew accord drivers had something going on between each other...

[Humphrizzle]

i drive a civic.. SI.

check sig.

[thinkskater]

u are gonna not be able to find so many buts and bolts.......


just spray it already for i break into your garage and rattle can that shit 1970 funky green

[Fuster_Cluck]

just spray it already for i break into your garage and rattle can that shit 1970 funky green

LMAO! Will be painted tomorrow night or Sunday morning :goodjob:

Session 031:

First thing was to try and get the roof braces back in place with the roof. The sealer had a drying time of 2 hours so we wanted to get this out of the way.

Mixing the sealer:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5268_rs32.jpg

Applying the sealer:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5271_rs32.jpg

Held in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5270_rs32.jpg

While the sealer cured, we started on the engine bay. I started sanding down the high studs from drilling:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5275_rs32.jpg

Jason using the HF welder to fill a couple holes from the intake bracket:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5277_rs32.jpg

A date I found on the drivers side where the a/c condensor used to be:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5281_rs32.jpg

Putting the radiator in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5282_rs32.jpg

Then it was time to take care of the last 2 roof braces. The nozzle is only good for one session. With only one nozzle left we had to take of them together:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5272_rs32.jpg

Putting the sealer on the radiator brackets:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5286_rs32.jpg

In place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5287_rs32.jpg

The original plan was just to lay a couple spot welds down and allow the sealer to do it's job. But, he put more than enough weld down to hold the the brackets alone:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5288_rs32.jpg

Radiator in place:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5291_rs32.jpg

Another view:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5292_rs32.jpg

The assembly Jason came up with to hold the last 2 braces :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5296_rs23.jpg

Laying the filler down:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5308_rs32.jpg

Bare:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5309_rs32.jpg

Filler applied:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5311_RS32.jpg

And we finished up the day sanding the engine bay:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20031/IMG_5313_rs32.jpg

Tomorrow we will be sanding the interior, welding a couple small holes shut, and removing a couple of brackets that are not needed.

Thanks for looking :police:

[ranj]

woot! great progress man! keep it up!

[Repost Squintz]

nice! finally, some more updates! :cheers:

[cactusEG]

i cant fucking wait till this is done ...

[Da_unknown]

u r the man homie..:yes:

[NewGen33]

WOW +1 for a crazy project

[spacelion]

Nice update!

[Fuster_Cluck]

Thanks guys for the props :goodjob:

Session 032:

Jason wiped some filler:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5342_rs32.jpg

....and I removed some dead weight :cheers:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5345_rs32.jpg

More dead weight:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5343_rs32.jpg

Putting in work:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5346_rs32.jpg

Removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5348_rs32.jpg

OEM:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5350_rs32.jpg

Race mode :bump: :

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5349_rs32.jpg

Jason (SneezinCD5) burned his leg on some welds he was sanding down :cry:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5376_rs32.jpg

"Tapping" the camber bolts. Earlier in the thread I posted about how one of the bolts would not seat entirely.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5378_rs32.jpg

I couldn't remember which 1 of 4 was messed up, so I tapped all 4 and now they work beautifully :yes: Probably go with automotive bolts (10.9) grade as the replacement.

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5379_rs32.jpg

Primered shock tower:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5380_rs32.jpg

Removed these 2 clips at the bottom of the windshield:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5382_rs32.jpg

Pry it off once the screw is removed:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5383_rs32.jpg

Paint pictures uploaded and will be posted Sunday or Monday :camera:

Thanks for looking :police:

[KPowerEP3]

+as many as I can for an excersise in clanliness +1 more for some K-series lovin

[Fuster_Cluck]

+as many as I can for an excersise in clanliness +1 more for some K-series lovin

Thanks for the props :goodjob:

One pic I forgot about and a midori green engine bay:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5367_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5405_cr_rs2.jpg

:crazy:

[atlantamx3]

Brave man to weld in shirtless, with shorts, and between your legs! Ouch! watchout for the splatter!

[Fuster_Cluck]

The outcome is not up to par with SneezinCD5 so the bay will be sanded down and repainted in a paint booth. The dust and overspray was terrible. The initial plan was to paint the entire car in the garage, but not going to happen now. The average Joe would most likely be happy with the garage job, but too much work is going into this to settle for anything less than a clost to perfect paint job.

Enough jabber, here is the work:

Mixing it up:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5387_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5389_cr_rs32.jpg

Laying it down:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5390_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5392_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5393_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5396_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5400_cr_rs32.jpg

Flash used:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5403_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5405_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5406_cr_rs23.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5407_cr_rs27.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5408_cr_rs32.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Session%20032/IMG_5410_cr_rs32.jpg

Thanks for looking :police:

[NAIZBST]

paint looks good

[puregroove]

paint looks good so far... very nyace::

[WhiteAccord]

Paint looks very good... This build makes the paint look like orgasm......

[Repost Squintz]

wow; like the color alot.

[-S Double C-]

I present to you all the color I love sooooooooooooooooo much:

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Paint%20revealed/Midoripaint_cr_rs40.jpg

http://i121.photobucket.com/albums/o225/Hybrid93Hatch/Hybrid93Hatch%20K20a2%20build%20/Paint%20revealed/Midoripaint2_cr_rs40.jpg

The interior / engine bay (possibly exterior too) will be painted before the end of May :yes: :police:

Thumbs up HYBRID for that color! Thats the best color Honda made IMO!!!! My EK im building right now will be recieving the same color except ill be adding in some extra pearls to brighten it up. Midori FTMFW!!!!!!!!!!!!!!!!!

[Whiteboy™]

sexy.